Lever press for squeezing apples. How to make an apple press with your own hands. On the idea of ​​making a juice press with your own hands

Canning will help preserve country produce. A juice press is needed to collect the most valuable fruits and create a supply of vitamins for the winter. Juicers are less productive. Prolonged contact with air and metal parts of instruments oxidizes the beneficial components of the juice. A variety of models for spinning can be purchased; often the device is made independently.

Types of presses, their differences

Common to all juice presses is a perforated basket into which crushed fruits are placed; the mass is called pulp. The juice flowing down during squeezing should end up in a storage tray - a tray. Parts in contact with juice are made of hard rocks wood, special plastic or of stainless steel. Aluminum loses under the influence of fruit juices protective film from oxides, dissolves.

Designs differ in the method of energy transfer:

• mechanical;
• pneumatic;
• hydraulic.

According to the energy source used - manual and electric. To prepare the material for pressing, grinders are used, which can be a separate device or built into the pressing unit. The amount of juice obtained at one time depends on the capacity of the basket. Home manual juice presses operate in cycles. The process continues from loading to removal of dry residue.

The filter part consists of burlap, perforated pancakes, and wooden gratings. Each type of fruit requires a different amount of pressure. Citrus fruits and grass are the hardest to crush.

A screw press forces the pulp and juice of the fruit through a cylindrical sieve. The tapering cone allows for high-quality extraction, beating off seeds and peels. Screw press, lowering and raising the press, a simple and convenient model with low productivity. Most often, screw presses for squeezing juice are made at home.

This principle underlies devices for extracting juice from grapes; apples and pears are crushed with such a device. Depending on the needs, the stability of the frame, the capacity of the basket and the force are changed.

If the screw piston is replaced with an elastic membrane, the work of pressing can be performed by compressed air; the device is called a pneumatic press.

A 2 or 3 ton car jack can be used to create pressure. It is installed at the top or bottom, depending on the design of the device. But the Grifo juice press will seem more interesting to housewives. The device is connected to tap water.

It also has a membrane, but it expands inside a perforated cylinder, squeezing intercellular juice out of the pulp. Condition - the pressure in the water supply should be 1.5 - 2 atm, but this is the usual standard for powering networks.

If you need to process large volumes, electrically powered equipment will become indispensable. The screw mechanism can work like a meat grinder or press from above, rotating the screw.

When working on the press, the pressure should be increased gradually, taking a break. At the same time, cellular capillaries open better, and the selection of deep layers carries the most useful components.

The price range for manual presses for squeezing juice starts from 10 thousand. The cost depends on the material, type and performance of the device. The cheapest are screw presses. The use of a hydraulic drive will increase the price to 19 thousand rubles. For a hydraulic press with a membrane unit you will need to pay about 100 thousand rubles.

Homemade press options

The easiest way is to make a screw press. A gradual increase in pressure from the head on the pulp provides an optimal effect on the cells, destroying them as the fluid is removed. The device can be made of wood or metal. A basket with a tray for collecting juice into a container is installed on the base of the frame. The entire inside of the basket is covered with filter material. The pulp is laid and covered with the remaining fabric. A circle is lowered onto the surface, on which the press presses as the rod moves. The drawing will help you make a juice press with your own hands, as in the picture:

1 – clamps; 2, 3 – frame with crossbar; 4, 5 – screw pair with a fixed circle.

To collect the juice, an enamel pan with a soldered hole for draining the juice is used. You need to install a perforated basket inside; a tank from washing machine. It is necessary to arrange external stiffeners in order to install the basket in the center. When laying the pulp, spacers are used to create uniform pressure on small portions of the pulp. You can fill the cavity with filter envelopes laid flat. You need to place a wooden circle under the metal basket from below so that the pressure does not destroy the outer pan. In one cycle, within 5 minutes, the screw press will squeeze out up to 1.8 liters of juice.

A sugar bag can be a material that can withstand heavy pressure during pressing. You can use nylon lavsan stockings, polyester or new cotton or linen fabric.

If it is not possible to sharpen a screw pair, you can use a jack, which is available in every household.

IN wooden structure between wooden frames Place bags of filter material. The pulp is placed between the drainage frames, the juice flows into the tray. It is clear that the textiles chosen are strong so that they can withstand the pressure of the press. There are no metal parts in such a device; the juice comes into contact only with the wood. Therefore, you should not take resinous rocks, so as not to “flavor” the product. You need oak or beech bars. Frame boards must withstand pressure and be thicker than 20 mm. The juice separation in this press is 70%.

The design of a juice press made with your own hands from a jack with lower fixation is more complex.

The screw part on top is only needed to secure the lid. A movable support platform lifts the tank upward on a skid. There is no limit to the imagination of the masters.

A wedge press is used to extract juice. The simplest device works on the principle of squeezing a bag of pulp placed in a cone of boards. When the angle is narrowed, due to the sliding wedges, the planes of the boards tend to connect, the bag contracts, and the juice flows down into the substituted vessel. At other times, goats are used for collecting firewood.

Principles for choosing a press for obtaining a portion of freshly squeezed juice

At home, to obtain a fresh product, using a press saves a lot of time compared to a juicer. The simple device is easy to clean and does not require much storage space. Turkish-made Maskot juicers operate on the basis of pressing. The fruit is cut in half, loaded into a bowl and the output is clarified pomegranate, orange or grapefruit juice. The frame of the press is cast iron, coated with silver. Pressers with a lever mechanism are used.

Pressing allows you to select all the beneficial cellular substances, the juicer leaves half of them as waste. The operation of the press is always silent, in contrast to the annoying hum of the juicer. It is convenient to obtain your morning portion of freshly squeezed juice by pressing. That's why compact installations become everyday kitchen appliances.

DIY juice press - video

Processing the harvest of berries and fruits is one of the most important tasks that not only farmers, but also owners of personal plots have to solve. TO technical devices, which greatly facilitate this process, is a juice press, which allows you to quickly and without significant physical effort turn fruits and berries into tasty juice rich in vitamins. There is a wide variety on the market today similar devices, but those home craftsmen who want to save on purchasing them can easily make such a press with their own hands.

Operating principle and types

All presses for squeezing juice from various berries and fruits can be divided into four main types:

• mechanical devices;
• hydraulic presses;
• electrohydraulic models;
• pneumatic type devices.

The most common due to its low cost and simplicity of design is a mechanical press. manual type. One of the main elements of its design is a perforated basket, into which crushed fruits (pulp) or berries are placed to extract juice. Fruits and berries are squeezed in such a device using a piston, the lowering of which (and the creation of the required pressure) is carried out by rotating the handle that drives the screw mechanism of the press. The juice formed during the pressure of the piston flows through the holes in the basket into a special tray, from where it is then poured into another container.

To make a basket into which the raw materials for squeezing the juice are loaded, stainless steel sheets or hardwood (for example, beech) can be used. In the second case, the design of such a basket is a drainage grid consisting of two equal parts connected to each other by metal hoops.

Modernized and, accordingly, more efficient version hand-held device is a hydraulic press that can be used to extract juice from apples and berries. Instead of a perforated container, the design of such a press uses several drainage frames made of hard wood. The crushed raw materials from which it is necessary to obtain juice are placed in fabric bags and placed between such frames, on which significant pressure (1–5 tons) is applied from above, created by a manual hydraulic jack. Using such a squeezing mechanism, you can obtain up to 70% of the juice from the total mass of the processed crop.

A hydraulic press does not necessarily involve the use of a jack as a mechanism that creates the required pressure. Thus, in one of the designs of such presses, an elastic barrel-membrane is used as this mechanism, expanding under the influence of water supplied to it under a pressure of 1.5–2 atm from ordinary water supply network. Expanding, such a press membrane acts on fruits and berries placed in a perforated basket, squeezing out juice from them, which flows through holes in the walls of the basket into a storage tray.

A pneumatic press for squeezing juice also works according to the principle described above. The only difference is that the expansion of the membrane barrel, also present in its design, occurs not under the influence of the water filling it, but under the pressure of compressed air supplied from the compressor.

Since certain types of raw materials from which juice must be extracted are loaded into presses in crushed form, it is necessary to mention devices that help bring it into this state. The design of the simplest grinder is a steel drum, the walls of which are made in the form of a grater. Such a drum, which turns the raw materials loaded into it into fine crumbs, is placed in a casing with a loading neck. This simple and effective mechanism is activated by rotating a special handle. There are also more efficient and productive models of such units that are driven by an electric motor.

If we talk about the productivity of mechanical presses for squeezing juice, it is quite small and can be in the range of 10–30 l/hour. However, this performance is quite sufficient for devices used for domestic purposes.

In order to increase the percentage of juice yield from squeezed fruits and berries, as well as improve its quality, two methods are used:

• raw materials are loaded into presses in fabric bags that act as filters;
• The juice is squeezed out using drainage grates made of wood or using stainless steel “pancakes”.

The use of drainage grates or “pancakes” ensures that juice is squeezed not only from the upper and lower parts, but also from the middle part of the compressed volume. The bags, as mentioned above, act as filters and allow you to immediately clear the pulp from the squeezed juice.

In cases where performance hand press To obtain juice it is not enough; electrically driven devices are used. An electric drive can be seen in a screw press for squeezing juice and in screw-type units that operate on the principle of a conventional meat grinder. In the first case, the press drive is a pair of “electric motor – hydraulic jack».

In screw presses, which are structurally reminiscent of a conventional meat grinder, the drive electric motor is directly connected to the working element - the screw. This press is used for squeezing grapes; it is also an excellent press for fruits, berries and squeezing juice from tomatoes. It works according to the following principle: the loaded raw material is crushed by means of a screw and pressed through a sieve that has a conical shape. This form of the sieve allows not only high-quality extraction of juice, but also the removal of seeds. It should be borne in mind that grape or any other juice obtained from such a press has a large amount of pulp.

Prices for serial models of juice presses depend on several factors:

• loading basket volume;
• device type;
• material of manufacture;
• press productivity in terms of juice obtained per unit of time.

Naturally, the cheapest option is a small-capacity home press operating on a screw principle. The cost of a hydraulic juicer is slightly higher. Next in the price category is a press juicer for processing apples and other raw materials, operating using compressed air. The most expensive ones on the market today are membrane-type hydraulic presses.

DIY juice presses

It is quite possible to make a juice press with your own hands, the main thing is to find operating diagrams and drawings of such homemade products, which will not be difficult. Many of those home craftsmen who already have experience in making such equipment are happy to share photos of their devices and even videos showing the process of their manufacture and the principle of operation in detail.

Most often people want to make presses with their own hands. screw type. Meanwhile, it should be borne in mind that it will not be possible to make a powerful screw for such a device without the involvement of a qualified turner. It can be made without third-party specialists if you replace the screw mechanism with a conventional jack (mechanical or hydraulic), which is in the arsenal of every car enthusiast.

Main load-bearing element a press for squeezing juice made by yourself is a frame. Its strength should be given Special attention. To make a frame into which the jack will rest and create the required pressure, you can use a square metal pipe with a cross section of 40x40 and a wall thickness of at least 3 mm. When calculating the height of the frame of your homemade press, you should take into account the total thickness of the drainage grids, pads and bags of raw materials, as well as the height of the jack. The width of the frame can be chosen arbitrarily - the main thing is that a storage tray for collecting the squeezed juice is placed in the opening created.

When creating a press for apples or grapes with your own hands, you should pay special attention to its stability. To effectively solve this problem, three pieces can be welded to the bottom of the frame square pipe, which will serve as legs and ensure the stability of the unit. A stand made of boards or wood boards is placed on the top of the legs, on which the pallet will be placed.

Drainage grates, complete with which your apple, grape or any other press will work, should be made only from hardwood (oak or beech). The thickness of the planks from which such gratings will be made must be at least 20 mm.

The press basket is made of oak planks (you can buy parquet planks), tightened with corners with small gaps and secured with stainless steel screws.

The bags in which apple pulp or other raw materials for squeezing juice will be placed can be made from various fabrics (the main thing is that such fabric is highly durable and the bags that are sewn from it do not tear under the influence of high pressure created by the jack). As such fabrics, in particular, you can use ordinary burlap, jute, cotton and linen fabrics, chintz and synthetic materials.

" Apples

Apple trees periodically provide amateur gardeners with such a large-scale harvest that there is nowhere to put the excess fruit. In addition to jam and compotes, there remains one more option for processing fruits - juice. But many people do not get involved with this type of workpiece due to the high labor intensity of the process. Ordinary household juicers simply cannot cope with large volumes of raw materials, and not everyone is ready to buy a professional machine for the season. But there is great option– quickly and efficiently squeeze juice from apples using a home-made press.

To make a standard press yourself, you do not need special skills or drawings. Anyone can measure, saw off a strip, hammer a nail or tighten a nut if desired. It is not necessary to own a welding machine; any design can be reproduced in wooden version using ordinary gardening tools .

For the manufacture of home press The tools you will need are a hacksaw for wood and metal (or a grinder), welding machine, screwdrivers, pliers, hammer. As for materials, the following are mainly used:

• metal channel;
• wooden blocks, slats, boards;
• self-tapping screws, bolts and nuts;
• tank or barrel, stainless steel sheet;
• bench screw and nut, valve, threaded rod or jack - depending on the chosen design;
• durable fabric with good drainage properties for apple bags: calico, cotton, jute burlap, linen.

It is better to make wooden elements from oak, birch or beech, since materials from biologically active tree species (spruce, pine) can change the taste of the juice. Under no circumstances should drainage grates be made from chipboard: fine dust impregnated with phenol-formaldehyde glue will get into the product.

Types of designs: diagrams and drawings

The main thing in the press is solid foundation and working mechanism.

Operating principle of the device:

• layer by layer through drainage grates prepared raw materials for pressing are stacked(chopped apples) in fabric bags;
• by means of a mechanism oppression falls from above and presses the juice.

A good press squeezes out 65-70% of the juice, leaving an almost dry pulp. It’s quite possible to make one with your own hands.

Homemade press designs differ in the operating principle of the main mechanism:

1. Screw.
2. Jack based: mechanical and hydraulic.
3. Combined.

In the bulk of structures, the pressure is from above, but in the combined version, compression occurs in two directions: using a screw mechanism at the top and a hydraulic jack at the bottom.

The juice press consists of the following parts:

• sustainable bed;
• quadrangular or cylindrical frame, inside which bags of chopped apples are folded;
• wooden gratings, with which the bags are transferred so that they do not spread;
• piston-gne t, directly exerting pressure on the cake;
• thrust bearing for a jack;
• working mechanism: screw with handle, mechanical or hydraulic jack;
• bowl-tray.

The main body can be:

• single perforated: the juice will flow through the holes along the walls and through the bottom into the pan;

• double: a solid casing with a slightly larger diameter is placed on a perforated metal cylinder;
• in the form of a solid metal body with one drain hole at the bottom;
• collected from wooden slats connected by hoops, − barrel. The walls serve as a drainage grid.

There may be no body at all- simply a pyramid of wooden lattice frames in a tray with a mouth at the bottom, under which a container for juice is placed.

This design easy and quick to install. For the bottom plate, you can take a piece of countertop, for example.

Worm gear or hydraulic jack: what to choose?

The screw (worm) mechanism in the press is implemented in the form of a large screw (threaded axis) with a nut or a mechanical jack. The latter option is much simpler - you can buy it at a spare parts store or take it out of the trunk of a car; you don’t need to look for, adjust, grind or weld anything.

Designs based on a hydraulic jack are much more productive(force from 1t) than mechanical ones, and require a minimum of human labor. Hydraulic bottle jacks make it possible to squeeze juice quickly and in large volumes. They fit comfortably into any design.

You can design a press with a removable mechanism, then you don’t have to buy a special jack, but you can use the one on duty in the trunk. After all, the apple harvest is not good every year.

Making a press yourself

The press needs a stable, strong support - a bed. The simplest thing is to assemble it from wooden blocks using screws. To make a metal frame you will need a welding machine and a channel.

The dimensions of the frame depend on the diameter of the working body or the parameters of the drainage grids. Therefore, if you are planning a hull structure, then you need to prepare the container in advance.

The simplest frame press with a worm mechanism

Welded stable structure. A hole is cut in the center of the upper channel for the screw nut (you can use an old bench or order it from a turner). The nut is welded into the frame.

Then Assembling a wooden drainage grate, which consists of two layers of slats packed perpendicular to each other. The thickness of the slats is not less than 20 mm. It is also necessary to install a stand made of bars. A retainer for the pressure part of the screw is attached to the top board - any metal part of a suitable shape (can be mounted with epoxy glue).

The tray is made of stainless steel sheet, in the front part the spout-drain is arched. All that remains is to substitute a pan or other container. The result is a press.

Bed for hydraulic press assembled according to the same principle as for a screw one. The easiest way to use a body is to take a ready-made metal or wooden barrel. A hole is cut at the very bottom and equipped with a drain spout.

If wooden barrel not completely sealed - even good. The juice will drain in several directions at once, and in the end it will still end up in the pan. It is better to put a plastic casing on top of such a structure larger in diameter to avoid splashing.

You can make a wooden case yourself:

1. Will need: several boards of equal size (can be parquet), two strips of stainless steel and self-tapping screws with an anti-corrosion coating.
2. The boards are screwed on top and bottom with self-tapping screws to the stripes at a distance of approximately 10 mm.
3. Strips with boards are bent in the form of a circle, the ends of the strips are bolted together.
4. A plastic bowl of suitable diameter can be used as a tray. with a drain cut out at the bottom for juice.

Another important element is the jack stop.. Usually made of wood: you need to knock down the slats and cut out a circle from the resulting canvas slightly smaller than the diameter of the working body. You can use a grinder to cut out a support from a stainless steel sheet.

Drainage gaskets are made in the same way as in the description for a screw press, but they are given a round shape.

The end result should be a design similar to the one in the photo.

Preparation of raw materials

The principle of squeezing apple juice simple - the finer the raw materials are chopped, the more product will be obtained at the exit. It is best to use a special chopper (crusher), since finely chopping several buckets of apples by hand is theoretically possible, but in fact difficult to implement. An electric meat grinder for large volumes is also not an option: it roars, howls, gets hot, and may eventually burn out. You can also make a suitable crusher yourself.

The simplest design of a homemade crusher

A deep hopper is mounted lightly on the cone from moisture-resistant plywood or stainless steel sheet. For stability, two bars are attached to it from below. A wooden roller (preferably made of beech) with self-tapping screws wound in a spiral is cut into the lower part of the container. You can use a regular kitchen rolling pin as a drum.. The axis of rotation of the roller comes out, a drill is inserted into it and the process begins.

Some people simply crush apples in a bucket using a construction mixer.

The process of squeezing juice from apples at home

After the raw materials are prepared, they laid out in fabric bags or wrapped in pieces of fabric like an envelope. Next, the bundles are placed in a container, basket, or simply on the bottom of the structure in layers through drainage grates. Fits about 3-4 bags. The pressure is lowered from above, the juice flows into the pan. When the squeezing process is completed, the pulp is removed and the next batch is loaded.

The remaining cake after high-quality pressure is usually obtained dry and compressed into “tablets” (photo 16).

It is better to dispose of the pomace in compost heap. Worms reproduce very well on such material, creating valuable fertilizer for the garden.

The resulting juice can not only be drunk fresh, but also prepared for the winter:

• pasteurized rolled juice;
• apple wine several types;
• apple cider.

Apples are a very valuable product for health.. It is extremely imprudent and wasteful to bury and give away surplus crops to neighboring pigs. By building a couple of simple devices, you can quickly and easily process all the fruits. And in winter it will be so nice to take healthy and tasty amber drinks out of the cellar or refrigerator!

An apple press allows you to use the pressing method to make juice from fruits or make apple wine with your own hands. The basis of apple drinks is precisely the portion of juice, so your the main task- Squeeze the delicious liquid out of apple fruits.

All presses designed for squeezing apples and other fruits to obtain juice can be divided into several types:

• Manual (mechanical). Most of the work is done through physical effort. At the same time, mechanical-type spin devices are the easiest to assemble;
• Hydraulic. A hydraulic juicer operates on the basis of a hydraulic pump that creates pressure to extract juice from fruits and apples;
• Pneumatic. The operating principle is similar to hydraulic devices, but air is used instead of water. It is pumped using a compressor, carrying out the processes of squeezing the fruit;
• Electrohydraulic. The most effective types of fruit pressing devices. The operation of such apple presses is based on hydraulics and electricity. You only need to load the raw materials with your own hands.

According to the scope of application, all apple squeezers are divided into two categories.

1. Household. This can be a simple screw unit, where the process of squeezing fruit is carried out through physical effort. Also, a household juicer can have a hydraulic or electric drive. The Bogatyr juicer is in great demand among those who make apple juice at home. The Bogatyr juicer costs about 5-8 thousand rubles. At the same time, you can make with your own hands a full-fledged analogue of household factory presses.
2. Industrial. Regular screw design press is indispensable in the context of large-scale processing of apple juice. Here you will need a conveyor belt. Belt press feeds a large number of fruits for further juice production. The belt conveyor has increased productivity, which is tens or even hundreds of times higher than the performance of self-assembled household presses.

Product preparation

To obtain high-quality apple juice, proper preparation of the fruit itself plays an important role. You need to do everything right so that your Bogatyr juicer or its homemade analogue performs processing efficiently and efficiently.

The essence of preparing apples for juice production is to follow a few simple recommendations.

1. Prepare a container that will serve as a container for storing apples before sending them to the press. This is where you will place apples that are immediately ready for juice production.
2. Provide the job site with plenty of clean water. The optimal solution is a hose with fairly good water pressure. If processing is done at home, apples can be poured into the bathtub.
3. Wash the apples thoroughly, removing all branches, leaves and stems.
4. Depending on the equipment used and the characteristics of the juice recipe, you will need to peel and cut the apples.
5. Obtaining pure high-quality juice implies the need to cut the apples into 2-4 parts, removing the core from them.
6. In some cases, it is recommended to take a sharp spatula and crush the chopped prepared apples in a container. This will allow you to make small pieces of pulp from the apples. This will release even more juice. But the use of some presses does not require these activities. Apples can be simply chopped and peeled into the Bogatyr juicer.

Making a juicer press

Making a press with your own hands when you have photos, drawings and video instructions in front of you is not difficult. A simple but effective juicer allows you to produce large quantities of apple juice, using raw materials as efficiently as possible.

Yes, a factory juicer can outperform homemade press in terms of performance. But not everyone wants to pay about 10-20 thousand for equipment. Buying a factory juicer is important when you plan to process a large number of apples. That is, the cost of purchasing the device will pay for itself over time.

For household use You can make an excellent homemade juicer. We offer you instructions for making a structure that allows you to make high-quality juice from apples.

The presented homemade juicer consists of several basic elements:

• Frame;
• Pallet;
• Barrel;
• Piston;
• Power point;
• Filter cloth.

We will tell you about each of the components of the juicer separately.

1. The frame and base are made of metal profiles by welding. When making the upper horizontal part of the frame, use a strong profile that can handle the estimated loads. Place on the base plywood sheet. A pallet with a barrel will be placed on it. Provide protection from corrosion and rot by covering the metal with paint and the plywood with a varnish.
2. You can use a ready-made plastic tray. Pallets from flower pots. Finding a component of the required size is not difficult. Make a hole in the side of the tray by inserting a tube there for the juice to flow out. But plastic pallets can break. An alternative solution is stainless steel trays.
3. The material for making the barrel can be perforated tape made of galvanized metal or non-glued laminated timber. If you use timber, leave a gap between the strips of no more than 5 mm. It is recommended to use beech, birch or oak wood. But pine and other resinous trees should not be used for these purposes because of their biological activity. Resin can impart an unpleasant aftertaste and bitterness to the juice.
4. Piston. From wooden planks make a square. In this case, you need two layers of boards located perpendicular to each other. Once you have a square, cut a circle out of it using electric jigsaw. Gently round off the edges with sandpaper or a file. This way it won't get stuck in the barrel. When making a piston from boards, be sure to use oak, birch or beech. Biologically active resinous tree species are inappropriate here. A metal pancake can serve as a substitute for a piston circle made from boards.
5. Power point. The optimal solution for self-made The apple press will be a hydraulic jack. Its capacity of 2 tons is enough to cope with the production of apple juice. Hydraulic jacks have a short piston stroke, so you will need to make additional boards that should be placed under the jack. For the screw, use a galvanized pin. A handle is welded to the stud, and a nut is welded to the frame. The screw will rotate in it.
6. Filter cloth. To obtain juice rather than applesauce, you will need to separate the liquid from the pulp. Simple and effective solution there will be a fabric that carries out the process of filtering the juice. A high-quality and durable fabric with a mesh structure is suitable as a filter material. Prominent examples are polyester or lavsan.

Apple juice is a favorite product for many. It can be obtained from apples growing in your garden. Assembling a homemade press is not difficult. If you need a lot of apple juice, buy an efficient and reliable factory-made juicer.