Well      06/15/2019

Homemade world - a simple cutter for glass bottles. Plastic bottle strip cutting machine Cutting plastic bottles into strips

Not particularly tricky and easy to manufacture, the device will help in the manufacture wonderful crafts from plastic bottles(PAT). The rest is only limited by your imagination and creativity...

PET bottles are a ubiquitous product that is available to everyone, and this can be partly considered its advantage. In Portugal, plastic bottle collectors are known as "catadores". They collect PET bottles and other types of waste from the street for profit. Some are looking for new ways to use the material. Recycle PET bottles and use them in art or design. This is one of the new Designed by Takashi Utsumi, he saw the potential in the material for making small craft, so he developed the "filetador" PET bottle shredder. various crafts. The device proves that there are no restrictions on the use of such recycled PET bottles and everything relies only on your creativity. And this shredder is designed to help you with this and save you from routine work - cut bottles into strips in a matter of moments, turning this activity into a pleasure.


Now let's take a closer look...

Let's start with a video demonstrating the operation of a PET shredder:

Well, in more detail you can make out everything in the photos:

PET bottle grinder (filetador)

From 2002 until the end of 2010, Takashi Utsumi offered two shredder models: the F-200, which produced 2 cm, wide belts, and the F-15/40, which produced 1.5 - 4 mm belts. Now these models will be replaced by two new ones, using new types of materials.

New models:

- F-200C, which allows the crushing of 2L bottles and bottles with smaller volumes (as a replacement for the F-200, which could only grind 2L bottles);

- mini shredder, it is a popular simple shredders. It is extremely simple and cheap to manufacture than its predecessor, the F-15/40. Using this new model takes some practice and a little more attention than with the F-15-40. The mini shredder is great for creative use.

Comparison of new models with old ones:

Well, now the most important thing...

How to make a plastic bottle shredder on your own?


With a mini shredder, you can cut long and narrow strips from PET bottles. The instrument can be used alone as a portable device or attached to a base on a table

Manual minishredder


Minishredder attached to the base

ORIGIN

The first mini shredder was similar to a blade holder and was used in the F-2000. Later, other models were invented to make the device more convenient.

EVOLUTION

From left to right: F-2000 cutter, shredder blade holder, first mini shredder model, transitional model, and current mini shredder model.

MATERIALS AND TOOLS

The tools needed to create a mini shredder can be found in any home workshop.

The materials needed are quite simple: two screws with nuts, one washer, one 9-10mm cutter blade, a piece of aluminum U-profile and a piece of wood for the handle.

One of the global problems of a consultative society is waste disposal. Competent application household waste will help you not only do environment much cleaner, but also solve many problems without much effort and cost. We want to give you one of these useful tips how to properly dispose of plastic bottles, and what can be done from them.

Plastic bottle tape:

A lot of useful things can be made from a plastic bottle, and one of these simple crafts is a very strong ribbon.

Figure No. 1 - Tape from a plastic bottle

From one plastic bottle, about ten meters of such a tape will be obtained (depending on the thickness). And you can cut such a tape not only with scissors, I recommend you make a special device, a machine for cutting tape from a plastic bottle.


Figure No. 2 - Machine for cutting tape from a plastic bottle

In order to make it you will need a paper knife blade, wooden stand, two bolts, two nuts and about fourteen wide washers.

First you need to mark out your platform, to do this, attach two washers (leave a gap of about two millimeters between them) and drill holes with a suitable drill.

Figure number 3 - We mark the workpiece Figure number 4 - Drilling two holes

After we insert the bolts into the hole and put on a couple of washers (the number of washers put on you adjust the height of the knife and thereby the width of the resulting plastic tape).

Figure No. 5 - Insert the bolts into the holes Figure No. 6 - We put washers on the bolts Figure No. 7 - We put the blade on the bolt

Be careful, the blade is very sharp, do not cut yourself! Having put on the blade and installed it in such a way that it could be clamped with washers, put a few washers on top of each bolt (five pieces)

Figure No. 8 - We fix the blade with washers and tighten the nuts tightly

I had washers of narrow diameter, and I didn’t want to break the blade from the knife, but in general I recommend taking a narrow blade and wide washers so that it is well hidden there and you don’t cut yourself on the blade. And also remember that the nuts must be tightened very tight so that your blade does not vomit!

Everything is done very simply, you just need to cut the bottle and pass it through the blade.

Figure No. 9 - Passing the bottle through the blade Figure No. 10 - Pulling the bottle through the machine Figure No. 11 - Thin tape cut from a plastic bottle

Well, what to make of such a plastic tape, you already decide for yourself. For example, you can weave something (a keychain or a small animal).

A frequently asked question is: How to cut a bottle evenly. I propose to use simple cutter For glass bottles. This device will allow you to cut a glass bottle strictly perpendicular to its axis. With this cutter, you can make a glass from a glass bottle, a ceiling lamp for a homemade chandelier, or cut glass rings from it for your crafts. The tool is easy to make and use.


For work we need: board 14x25 cm (I used a small cutting board, because it was ideal for this purpose), 4 furniture wheels with a diameter of not more than 4 cm (preferably rubber), a piece of PVC cable duct 25 cm long, 2 cm wide with a removable cover. You will also need wooden blocks: 25x4x2 cm, 11x4x2 cm, 25x1x2 cm.

We proceed to the manufacture of the cutting mechanism.
We cut off two bars 3 cm long from a bar 25x1x2 cm. In them, at a distance of about 7 mm from the edge, we drill through longitudinal holes.

On the lever we make a groove for the glass cutter, drill a hole for the screw. A screw with a nut was used to fasten the glass cutter to the lever, because. in the original version, a screw was used, but it did not hold the glass cutter well.

We collect the base of the cutter for glass bottles.

We glue the side beam for the sliding carriage and the stop for the bottle to the base board. We fasten the furniture wheels, the distance between them is 12 cm for not big bottles up to 0.75 liters and we provide holes for screwing wheels at a distance of 17 cm for large bottles from 1 liter and above. We fasten the base of the cable channel to the side beam, it will serve as a rail (guide) for sliding the cutting tool.



To prevent the cutter from sliding along the bottle during cutting working surface glue the rubber feet on the bottom of the base.

We cut a glass bottle.


We put the desired bottle, after washing the label, on the wheels, press the bottom against the stop, install the glass cutter in the right place, press the cutting part against the glass and evenly rotate the bottle along the axis by 360 degrees. The beginning of the cut must coincide with its end, i.e. circle must be closed. We do the cut once, if you do it again, the bottle may crack unevenly.


Then we take a container with hot water(boiling water) and pour it over the place of the cut, then quickly lower the bottle into ice or very cold water. The characteristic crack of broken glass should be heard and the bottle should split exactly along the cut. If this does not happen, you will have to repeat water treatment(from hot to cold).


The separated part is processed flat surface sandpaper medium to fine grit to eliminate sharp edges.
Received a small coffee cup. All tests were successful.

For cutting ribbons from plastic bottles. I saw a video on the Internet where a kind of ribbon was obtained from an ordinary plastic bottle. The scope of its use is, of course, very limited.

I saw on the Internet, where a kind of ribbon was obtained from an ordinary plastic bottle. The scope of its use is, of course, very limited.


Used in construction wooden fence, where he strengthened by tightening the place of the nailed board to horizontal bar. In winter, this section of the fence was constantly covered with a lot of snow, as a result, many boards, so to speak, flew off the fence. I used ordinary iron wire before, but it quickly rusted and fell into disrepair. Buying galvanized is expensive. The tension of the twine weakened over time. As a result, he began to tighten with a tape from plastic bottles and partially melt them after tying for a secure connection. This design successfully stood for one winter.

The way to get the same tape from plastic bottles is surprisingly simple and affordable.

You only need two M5 bolts (no longer needed) at least 30 mm long, two nuts and washers for them, a wooden block or board, a clerical knife blade, and several washers bigger size, for example with a hole of 8 mm (their number depends on the thickness of the cut tape).

First, put the pucks large diameter in this case, on the bar right next to each other and mark the holes with a pencil.


We drill holes with a drill with a 5 mm drill bit.
We insert the bolts.


We insert two washers of large diameter (the number depends on the thickness of the tape you need) so that a gap forms between them.


We insert a clerical knife as shown in the photo.


We put small washers in the bolts and tighten them with nuts (do not overtighten, otherwise the blade will burst).


We cut off the bottom of the bottle and make a small narrow cut in the form of a strip counterclockwise.

We insert the strip into the hole between the large washers of the cutting device and pull without jerking while holding the bottle with the other hand. wooden block I pre-fixed with a clamp on the table.

The tape was not always uniform in width, but for me it was not so significant.


The material from which PET bottles are made shrinks when heated. Thanks to this, a tape from it can be used instead of a rope or linen cord for strong connection various materials makes it possible to produce various Cutting ribbons with scissors is almost impossible - I made a special tool for this.

We assemble a machine for cutting tape from a plastic bottle

You will need: some big washers 2 solid threaded bolts, nuts and washers a clerical knife blade with a hole a piece of plywood (board, laminate).


On the plywood platform we lay 2 large washers pressed against each other (photo 1), mark their centers. We drill holes in them according to the diameter of the bolts. Then with reverse side platforms make a recess in the shape of the head so that they “drown” and the bolts do not rotate around their axis (photo 2). To cut a tape of a certain width on the leg of each bolt protruding from the back side, we put so many large washers so that their total thickness is that width. For example, to cut a 5 mm tape, you will need 3 washers with a thickness of 1.58 mm.


We put the knife blade on top and put at least one more large washer on it (photo 3). Align them and tighten the bolts with nuts. The machine is ready. We fix the platform on the table with screws or a clamp.

Cutting tape from a plastic bottle

We remove the bottom, cut a strip and insert it under the knife. With one hand we hold the bottle and press on the cork, with the other we pull out the cut tape.


More than 25 m of tape is obtained from a two-liter bottle

Important!
We position the knife blade so that the protruding part of its cutting edge is in the zone of the shortest distance between the washers.

How to cut ribbon from a plastic bottle video