One of the main tools in any workshop is a vice. At first glance, this is a fairly simple tool, but in fact, with the help of a vice you can produce quite a large number of operations. There are a huge number of varieties: carpentry, metalwork, chair, cross. It happens that the vice may become unusable. In this case, you can make a vice yourself.
In any carpentry workshop you can see a vice. It is often necessary to clamp parts in order to turn them or simply glue them together. These tasks can be handled homemade vice, which can be made with your own hands, and the price of such a product will be quite low. Often the jaws of a vice are made of soft wood to avoid damage to the part being clamped.
For convenience, the vice can be screwed to the workbench. In the fixed part, it is necessary to secure a furniture nut into which a pin will be screwed, which, in turn, will move the movable mechanism. It is necessary to firmly attach the washer to the movable jaw, and attach the knob itself to the handle. As for the tips for the sponges, they can be made from pieces of plywood.
If you need to assemble a carpenter's vice with your own hands, then this option is considered optimal.
First, you need to mark all the parts, then cut out three identical bars (the longer the length of the bar, the more dimensionally you can clamp the product). The bed can be made from a thick board or from 3 pieces of plywood. Drill two vertical holes in two fixed bars. Drill a hole in one of the bars for a pin, which will act as a clamping mechanism. The next step is to install the nut into the beam.
At the end of the stud you need to weld a small rectangular patch and drill 4 holes in it for fastening. After this, screw the pin into the fixed jaw and screw its end to the movable jaw, and the structure itself to the workbench.
These vices are also called Moxon vices or bench vices; they cope quite successfully with clamping large boards, plywood, and various panels. The advantage of this type is that they do not take up small area in the workshop, and they are made of wood.
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You need to select the dimensions yourself; you can make a carpenter's vice for a workbench with your own hands using a minimum of tools and material.
The design looks like this:
For production you will need two studs, four nuts, three boards. After the boards are prepared and cut to size, it is necessary to drill two holes in the fixed and moving parts. Then in the stationary part in drilled holes insert the nuts, having previously lubricated them with glue on both sides. A small nuance: the holes in the fixed part should be slightly smaller in diameter than the nuts themselves, in order to prevent the nut from twisting in the hole. First, the studs need to be welded to the knob for convenience or to make wooden handle. The bed for the fixed part can be made in the form of a step. Screw the finished structure to the workbench with self-tapping screws or bolts.
If you often work with metal, then for these tasks you need a strong metal vice that you can make yourself.
In order to assemble a bench vise with your own hands, you need the following tools:
- Welding machine.
- Electric drill.
- Grinder with a grinding wheel.
- Square to maintain the required angles.
- Drills of various diameters.
In addition to the tool, you will need:
- Steel channel with a diameter of 6 mm.
- Sheet metal 5-6 mm thick, more possible.
- Corner 70 by 50.
- Twenty bolts and nuts.
If there is a pin with a diameter of 16 mm, then you can use it as a clamping screw that will move the moving part. The two nuts into which the screw will be screwed are quite difficult to make yourself, and besides, the remaining parts are quite non-standard and quite difficult to find, so it makes sense to turn to a turner.
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Then weld the nut to the channel, this must be done coaxially.
The ends of the channel must be closed using a piece sheet metal and cut a hole in the strip for the screw.
Use a grinder to cut out two corners and a plate. Place the corners against the channel on both sides and cover the top with a piece of sheet metal. The result will be a kind of U-shaped design.
The frame can be cut out of 7-10 mm metal and four holes can be drilled on each side, as well as 6 holes in the U-shape.
Weld one nut to the frame, and weld two metal stoppers on the sides of the nut.
From steel you need to cut blanks for two jaws, movable and fixed. A stationary workpiece can be welded immediately.
Then weld the second workpiece onto the moving part. On the sponges themselves you need to make some kind of heels from thick metal. They can be welded or bolted.
If desired, you can reinforce the jaws on both sides with corner gussets made of thick metal.
These vices are no worse than purchased ones, and the material costs required are minimal. Using this principle, you can make another version of yews from a hand jack. Ready product Can be painted to give an aesthetic appearance.
Anyone who uses a drilling machine probably knows how difficult it is to drill and at the same time hold a workpiece, which tends to spin or fly off and injure the master. As a rule, in old machines there is no vice on the bed, which brings certain inconvenience. For more comfortable work You can purchase a tool, or you can make a vice for a drilling machine with your own hands.
For machine vices you will need:
- Corner 30 by 30.
- Threaded stud.
- Nuts for the stud.
- Small bearing.
- If desired, the product can be painted.
The drawing looks like this:
First you need to saw off two corners. The size is selected depending on the dimensions of the drilling machine bed. Using a grinder, cut out two jaws from thick metal and make markings. Drill holes in them to attach the jaws to the base.
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Take a piece of angle iron and drill a hole for the pin. You can immediately weld the bearing, as shown in the figure.
Opposite the mount with the bearing, weld a similar corner and drill a hole for the shaft.
Opposite the mount where the bearing is located, three nuts must be welded.
To make it convenient to twist the stud, you can weld a nut to its beginning and insert a knob into it. Homemade vices for a drilling machine are in no way inferior in design and quality to factory ones and are several times cheaper.
Most anglers prefer homemade fly tying vices to commercial ones. The device itself has quite simple design, which allows you to make them in a short time and without special tools at home. The most difficult step in making a vice is the jaws themselves. They are made from rectangular steel bars. Two holes are drilled in the finished jaws for fastening to the yew and one for the adjusting screw. The holes need to be threaded (M6) with a tap.
The yew support can be made from a T-shaped or L-shaped. Sponges are welded to the end of one of the workpieces. The rod must be welded to the support, and if you need to make the support adjustable, then a piece of edged pipe is welded to the workpiece, the diameter of which is equal to the diameter of the workpiece. It is recommended to make the length of the support about 20-50 cm high for more comfortable work.
If the vice has become unusable and there is no way to repair it, then you should not immediately buy new ones, but try to make it yourself. Such a tool will serve for quite a long time and will cost several times less.
Do-it-yourself bench vise at home
Many plumbing jobs require a special vice. Their purpose is to rigidly fix the workpiece being processed. There are quite a lot of them on sale various options executions of metalworking machines, all of them have a rather high cost in common. For a private workshop, you can make a bench vice with your own hands. The created structure will cost much less and is ideal for installation in a private workshop.
Features of the vice
Almost any master who spends a lot of time in his own workshop or garage knows that it is almost impossible to do without the device in question. During machining, a lot of force is applied to the workpiece. Create DIY locksmith tools decide to achieve the following goals:
You can make a strong vice with your own hands at home from a profile pipe. The resulting structure will have compact dimensions and can be rigidly attached to the base. Such a vice is used to work with various workpieces, since the device can exert different pressure on the jaws.
Step-by-step instruction
The job requires a relatively small number of tools. The entire manufacturing process can be divided into several main stages:
After the structure has been assembled, it is painted. As a rule, the corner used is made using ordinary steel, which becomes corroded during long-term use. The created vice can be attached to the base using bolts.
Universal design for household use
Homemade vices for a drilling machine or workbench do not require complex calculations. As a rule, a steel pipe is used as a base in most cases.
When considering how to make a homemade vice, you should pay attention to the design features:
Such a design can withstand significant impact and last for a long period.
Doing the work yourself
To work with metal you will need a grinder and welding machine. Machine milling vices of this type are manufactured as follows:
The created vice design is characterized by high reliability and long term operation. At the same time, it is easy to repair and inexpensive. That is why it is quite popular among home craftsmen.
Making carpentry vices
To process wooden workpieces, a carpenter's vice is required. They are used both in the manufacture of new parts and in the repair of existing ones. Working with wood using a bench vice is inconvenient. That is why many people decide to also make carpentry, which have a number of their own characteristics.
The simplest design is represented by a combination of the following elements:
Manufacturing features include the following:
In a similar way, you can make very practical carpenter's vices. They are inexpensive and can be used for most carpentry work.
Homemade structures are in no way inferior to industrial ones. They can also be designed to withstand heavy loads. WITH The produced vices can have a wide variety of qualities, since they are created by the master depending on the needs.
Bench vices are necessary equipment in the workshop of any man, without whom it is difficult to do in one form or another of work.
It is not at all necessary to place them in the garage; you can set up a corner for a vice at home, for example, using a table or an ordinary stool.
Why do you need a bench vise?
When processing or sharpening any part, it is necessary to fix it firmly and reliably, that is, to hold it in a certain position. The photo of the vice shows the operating principle of this equipment.
The parameters and dimensions of the vice are determined depending on what type of tool needs to be firmly held.
The design of a carpenter's vice includes:
- chassis screw;
- handle;
- movable and fixed sponge;
- base plate.
Main types of bench vices
Before making a vice with your own hands, you need to decide on the choice of work associated with it.
All types of vices are divided into two types:
- non-rotating ones have a simpler design and are easiest to make yourself. The part is fixed strictly in one position.
- Rotary vices are most often adapted for drilling on a machine. During operation, it is possible to rotate the workpiece without unclenching it.
The material of the vice body is most often made of durable cast iron. It is important to know that cast iron is not intended to be exposed to high temperatures, steel metal is suitable for these purposes.
If the work will be carried out with small-sized parts, you should not increase financial costs and make compact small vices.
A small vice with a ball joint base is useful on the farm for processing very small parts that can be secured individually. These are mini-vises with suction cups, mounted on a glass or well-polished surface. But they are suitable for rare non-serious work.
Please note that it is wise to install soft attachments on the fastening part for working with soft parts, so as not to cause damage to them. A vice with the least amount of play when the jaws are fully extended is the ideal option.
A vice without rotary mechanism, unless, of course, it is useful in work.
Work on making a bench vice at home
Carpenter's vices, made independently at home, will save the family budget significantly more than their store-bought ready-made “brothers”. And a huge plus is that the product can be made according to personal preferences and for certain individual species works
It is absolutely easy to find material for the structure, it could be: a part technical pipe, used jack, old lathes, presses, etc.
And if you go to a metal collection point, there will undoubtedly be a suitable part for a vice that will cost you a penny.
Classic homemade vice
There are many types of vices, but the most popular and traditional is the type with steel material. Such a vice will be much more reliable than a factory-made one.
The structure consists of:
Note!
- a steel plate of at least 3 mm, but it can be much thicker;
- external and internal channel (120 and 100 mm);
- steel lugs;
- turning cutters 2 pieces;
- a small piece of reinforcement (rod for a gate);
- a nut (2 pieces), a pin or a screw of a certain diameter that corresponds to the rod;
- washer (2 pieces) of the same diameter with the lead screw;
- screw pair 335 mm;
- To secure the propeller chassis, a thick plate is needed.
It is necessary to separate the plates from both sides lead screw washers. One of the two washers must be secured with a cotter pin or a locking ring, so that the part is completely removable; you must first weld the screw thread to it.
The handle should also be collapsible on one side, and reverse side It is worth welding it with a nut. It is necessary to weld a nut with a channel from the screws flush to the plate. To make the channel inside with the screw move easier while moving, it is recommended to lightly process it with a file.
Sponges are welded to the so-called ears, made from turning cutters. They are placed in the right place when the lead screw is screwed in, so the ears stand at the ideal distance from each other.
But you can also connect them with wire for greater convenience, so in the future it will be more convenient to fix uneven parts, the shape of which is expanded towards the bottom.
These homemade vices allow you to process larger parts.
Note!
To perform work in a home workshop, it is recommended to choose the simplest fixed vice for the machine.
It’s not at all difficult to make them yourself, you just have to watch the videos and recommendations, which can be found without much difficulty on the Internet and first draw up the drawings correctly.
DIY vise photo
Note!
Not all models of machine equipment are produced together with a vice. If purchased separately, they are quite expensive. It is easy to make a machine vice yourself. To do this, you can use handy materials.
Functional purpose of the vice
Technological operations for drilling holes on specially designed equipment are performed using a vice. With the help of the latter, the workpiece is securely fixed, which allows you to adjust the working drill with maximum precision. The metal used to make the equipment is durable, otherwise the device will quickly wear out.
Preparation of materials
To make machine vice materials should be prepared:
Base;
- Base.
- Metal plate 35 mm wide, 8 mm thick.
- Profile pipe size 20*40 mm, length 5 cm
- Two corners 50 * 50 mm, 10 cm and 8 cm.
- Jaw strips
- A stud with a nut and a bolt head with a hole at one end. There is also a hole at the end of the pin.
- A locking nut should be prepared on the free end of the stud, with a washer placed on top of it.
In order for the equipment to be stable on the platform of the drilling machine, it is necessary to make a base. It is proposed to use a 20*20 mm corrugated pipe as this element. The length of the workpieces can be made different, taking into account the size of the working base of the drilling machine.
For sponges, it is proposed to use strips made from old files. They should first be calcined to ensure strength and two holes should be drilled in each of them for fastening the bolts.
Each part should be sanded or cleaned individually wire brush from burrs and other metal defects.
Some details have been prepared. You can start making the device.
Manufacturing process
A homemade vice for a drilling machine should be assembled in stages.
Work technology:
- A 20*40 mm profile is installed between a piece of corrugated pipe approximately at a distance of 1/3 from one edge.
- It is recommended to secure the parts with bolted joints so that they can be periodically disassembled and lubricated with technical oil.
- Place the metal plate flat on the side 2/3 of the installed profile, capturing both corrugated pipes.
- This part will be welded on.
- On the opposite side of the base, weld a corner 8 cm long in the center.
- WITH inside a sponge will be attached to it with bolts.
- A 10 cm long corner will be located opposite a smaller corner. And accordingly, the second jaw is also attached to the bolts.
- The jaws should be positioned clearly opposite each other.
- Place the prepared pin with the end on which the nut is located on a metal plate. To ensure the rigidity of the connection, welding must be performed.
- The same pin with a washer at the end should be welded to the corner, which will provide direct contact with the workpiece.
- At the free end of the stud, a bolt or screw is installed in the hole of the washer to facilitate rotational movements.
Upon completion of work, it is necessary to clean the equipment with a wire brush, degrease with a solvent, prime and paint metal surface. This will provide protection from external influences and temperature changes.
The equipment is prepared and drilling machine staffed Hole drilling operations can now be carried out with confidence.
How the equipment works
Homemade vices perform their intended function as follows:
- The free end of the pin with a screw at the end is turned out, which makes it possible to move the movable jaw away from the fixed one.
- A workpiece is placed between the jaws, with markings made in advance for drilling a hole.
- The pin is twisted until the workpiece is securely clamped.
The workpiece is now placed on the work platform and the drill press is ready to start and perform tasks.
Safety precautions
When performing work, do not forget about your own safety. List of occupational safety measures:
- Wear clothing that protects areas open areas bodies.
- Shoes must be closed type(you cannot work in sandals, flip-flops or slippers).
- Use safety glasses, or better yet, a face shield.
- There must be a headdress on the head.
- There should be no foreign objects in the workplace.
If you go into a store and look at the cost of a bench vise with a jaw width of 120mm or more, it becomes kind of sad...
After looking at the metal that I have in stock at the dacha, I decided to spend the day on self-production bench vice.
The material I looked for for making a vice:
Iron sheet for the base of a vice, 4mm thick
- profile square pipe 50mm with wall thickness 4mm
- corner 60mm with wall thickness 5mm
- corner 75mm with wall thickness 8mm
- strip 10mm thick
- threaded rod 20mm
- long nut 20mm
The plate for the base of the vice was 200x160mm in size.
I decided to cut the same one and drill evenly holes with a diameter of 8mm in one of the plates spot welding I fastened these two plates together.
Cleaned up the welding areas:
I drew a central line in the center of the plate and along the edges of it I also drew a pair of lines 20mm wide - the thickness of the pin.
I installed the long nut into which the stud will be screwed onto a spacer - a piece of 10mm thick strip to which I welded this nut.
I installed the nut on the spacer in the center of the drawn line and screwed the pin into it and aligned it in the center.
After that, I welded the pad with the nut to the base plate and cleaned it.
A 60mm corner with a wall thickness of 5mm and a length of 200mm will be used as sidewalls.
I installed them to see what it would look like:
Here general form parts for bench vice:
Made with a grinder in a 50x50mm profile pipe longitudinal groove slightly wider than a welded stand with a nut.
At the edge of this pipe I left an unsawed part equal to the width of the future jaws.
The corners surrounding the profile pipe were tacked to the base sheet.
Between these corners I placed a plate 50mm wide and 10mm thick. In order for the profile pipe to move normally, I made a spacer between this plate on top and the profile pipe itself.
As a spacer I used a couple of hacksaw blades for metal.
After that, I welded the plate along its entire length. The result was a kind of box:
Since the gap between the plate and the corners turned out to be quite large, after welding the plate on top, I cut off the tacks and welded the same plate from the inside.
Since the profile pipe has semicircular edges, the welding seam from the inside does not interfere with the movement of the profile pipe.
After that, the resulting box was cleaned:
As a base for the jaws of the vice, I used a thicker corner of 75mm and a wall thickness of 8mm. The width of future sponges will be 150mm.
Having installed the corners at the future fastening points, I cut them slightly at a bevel.
A piece of strip 10mm thick will be used as the sponges themselves.
The sponges will have a size of: 150x50x10mm.
Having attached these future jaws to my corners, I secured them with dog-shaped pliers and drilled 4.2mm holes through them.
Then I cut 5mm threads in the corners, and drilled holes in the jaws with a 5.1mm drill and made a countersink for countersunk.
I screwed bolts into the cut threads and screwed two nuts on the back side, which I then welded. The result was some kind of elongated 5mm thread.
I made holes for attaching the jaws to the corners in the center of the jaws - 25mm from the vertical line and 30mm from the edges.
At the end of the profile pipe, where in the future the knob will be attached to the stud, I initially planned to weld a square pad.
Then I decided to weld a piece of corner along the edges of the pipe, in which I would then cut a thread and not weld this area, but fasten it with screws.
This will allow me to disassemble the vice later if necessary.
Having placed the corner with the future jaws on this part, I made bevels of the corner relative to the protruding welded corners.
In the future, to strengthen the jaws, braces will be welded on the inside of the corners and the whole thing will be welded with a 4mm thick plate.
To strengthen the upper part of the vice, where there is room for the anvil, I put another plate 8mm thick (like the corner of the jaws) and a width equal to the total width of the box.
Thus, if in the future you have to use the anvil for its intended purpose, then the entire load will be placed on the vertical ribs of the side corners.
Having welded the reinforcing braces, I covered the corners of the jaws with a 4mm thick plate and cleaned everything with a grinder and then with a 40-grit emery wheel.
Yes, for welding...
I cooked with the Forsazh-161 apparatus
Electrode - MR-3S 3mm
Welding current is about 110A.
When scalding the corners with a 4mm plate, I used the same electrodes, only at a current of about 80A.
I cut the slot in the profile pipe in place so that this cut does not interfere with the movement of the pipe relative to the welded area with the nut.
So that nothing sticks.
If you need a compact vice to perform certain jobs, you don’t have to buy them in a store - you can easily make them yourself from scrap materials. For better and more reliable fixation of parts, pieces of a flat file or hardened steel plates with notches can be welded onto the jaws of the vice.
To make a simple homemade vice you will need following materials: a steel square with sides of 40 mm and a length of 12–15 cm, two pieces of plate, a pin of suitable length, one bearing, as well as a hexagon, strip and nut. Many of necessary materials can be found in every garage or home workshop, so the cost of homemade products is minimal.
Making a homemade vice: progress of work
We apply a piece of strip to the steel square, mark it, and then make a small indentation - “ seat" for her. In the strip itself you need to drill two holes for fastening to the table. Then in one of the plates we make a U-shaped cutout according to the thickness of the steel square. We weld the bearing to the same plate in the center.
We grind one end of the stud slightly into a cone, and weld a hexagon to the other. On one side of the square it is necessary to weld a nut into which we screw a pin, and insert its truncated end into the bearing. We weld the second plate to the free edge of the steel square. We clean all welding areas well with a grinder.
Let's sum it up
This is how you can easily make a compact homemade vice from scrap materials that will be useful in the garage and home workshop. Step by step process Watch the production in the video on our website.
