Thyssen profile produced by the company Deceuninck. Deceuninck is an international group of companies specializing in compounding, design, development, extrusion, finishing of PVC systems and profiles and products from recycled materials. The company operates in 32 countries, has 18 subsidiaries (production and/or representative offices), and has 2,700 employees, 560 of whom work at the main plant. The company Thyssen Polymer(a subsidiary of Deceuninck) three factories: one, the main one, is located in Bogen (Southern Germany), and the other two are in the USA. The four most important markets of the company are Germany, North America, Central, Eastern and Southern Europe. At present, the company occupies fifth place in Europe and in the USA for the production of PVC profiles.
Thyssen profile Favorite. Thyssen Favorit profile design
The pride of the Dekeninck-Thiessen Polymer company was the Favorit profile system developed specifically for the Russian market, which allowed the company to expand its active activities in Russia, satisfying the needs of the discerning Russian buyer.
Plastic windows Thyssen Favorite- this is a comprehensive system, originally conceived and developed specifically for Russia with its harsh climatic conditions, is a joint product of German and Russian specialists.
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Why do plastic windows made from Thyssen Favorit profile provide a high level of comfort?
- The room is warm in winter and cool in summer.
- Thermal comfort not only indoors, but also near the window.
- The height of the rebate, increased to 9 mm, prevents the penetration of dust and noise into the room.
- Easy to clean due to no condensation.
- The geometry of the profile makes it easy to remove dust from the groove under the glazing bead.
- Possibility of installing a Regel-Air climate valve to improve the microclimate.
- The plastic connector of the impost prevents freezing at the connection point, unlike metal connectors, and the strength of such a connection is higher than a standard metal one.
How do PVC windows made from the Thyssen Favorit profile differ from their analogues?
1. Increased thermal protection due to a width of 71 mm and 5 air chambers with a width of at least 5 mm.
The high heat transfer resistance of the profile system increases the reduced heat transfer resistance of windows as a whole. According to calculated data, for the FAVORIT system with identical double-glazed windows and with a ratio of glazing area to product area of 0.7, this important indicator increases by 0.03 m2C/W.
2. Reduced “edge effect” in double-glazed windows, thanks to the width of the profiles of 71 mm and the pinch height of the double-glazed window of 20 mm.
The analysis of the distribution of isotherms in the system profiles showed a significant reduction in the “edge effect” of the glass unit, that is, the formation of condensation along its perimeter.
3. It is possible to install double-glazed windows up to 47 mm wide in windows.
Although we are proponents of using selectively coated glass in double glazed units, economic situation in many regions it is still such that the use of double-glazed windows is more justified. When the width of the air gap of a glass unit increases by 2 mm in the range from 10 to 15-16 mm, its heat transfer resistance increases on average by 0.02 m2C/W. Accepted as a standard double-glazed window for the FAVORIT system best option total thickness 36 mm.
4. The system includes elite doors made of five-chamber profiles with a width of 71 mm, and the possibility of using thresholds with thermal inserts.
Thus, the resistance to heat transfer entrance doors of the “FAVORIT” profiles will be at least no lower, and when using large-area sandwich panels, higher than that of windows, which will fully comply with the requirements of the standards.
5. The compound (raw material mixture) is prepared for the use of profiles in the harsh Russian climate.
The plastic of windows must withstand the most severe frosts, therefore its composition includes Special attention modifier for impact strength. The climate impact perception profile refers to "frost-resistant version";
· Vicat softening point is +89 C;
· Charpy impact strength 44 kJ/m2;
· strength corner connections exceeds standard requirements by two to three times!;
· confirmed durability 50 conditional years of operation(for temperate climates) and 20 for northern regions.
6. High static reliability and dimensional stability of the system due to the increased moments of inertia of steel reinforcements and the strength of the PVC profile itself.
The moment of inertia of the impost is twice as high as that of other profile systems.
7. Height of the ledges: outside 8mm, inside 9mm.
This height of the rebates guarantees a reliable fit of the sashes to the frame and ample opportunities adjustment of fittings. Together with a specially shaped elastic seal, this provides high sound insulation and window density. At the same time, if necessary, a Regel-Air climate control valve can be installed in the windows.
8. In the window designs of the FAVORIT system, welded seals made of gray thermoplastic elastomers (TPE) are used.
The gray color of the seals gives the windows a new, elegant design. The stretched seals are welded together with the profiles, which speeds up and simplifies the manufacture of windows.
9. The axial installation size of the fittings is 13 mm, which increases the anti-burglary qualities of FAVORIT windows.
10. The profiles have an elegant design with a 45° slope and flawless surfaces.
Along with all the above technical features, the company made sure that the price of the FAVORIT profile system was competitive in comparison with the dominant three-chamber systems with a width of 60 m today.
Technical characteristics optimized for Russia, together with accessibility to the mass consumer, make the FAVORIT system a unique offer for Russian market.
The presence of an excellent technical concept and a balanced pricing policy are prerequisites for the widespread use of windows made of PVC profiles “FAVORIT” in municipal and private construction in Russia.
From the article you will learn:
Windows largely determine the quality of housing. If you value impeccability and quality, then Thyssen-Favorit plastic windows are what you need.
Production window profiles"Favorite" is produced by the Belgian-German concern Dekeninck-Thiessen Polymer, a world leader in the production of window profiles. Having conquered the American market, the concern has developed a special profile system for Russian consumers, capable of satisfying the most demanding requirements.
Windows "Favorite" represent the optimal combination of price and quality. With a unique set technical properties, they can compete on price with all 60mm wide three-chamber systems on the market today.
Thyssen plastic windows are an example of quality and reliability. They have a range of benefits. Thyssen windows have optimal thermal insulation properties, three-chamber profile withstands everything thermal loads, both low temperatures and strong wind and solar radiation. Elegant design, impeccability of components, strength and durability are also the advantages of Thyssen plastic windows.
Perfectly adapted for Russia specifications combined with a competitive price, we can say that Thyssen windows are a unique and very tempting offer on the Russian market. A balanced pricing policy and an excellent technical concept will allow the widespread use of windows made of Thyssen PVC profiles in construction.
PVC window profile Thyssen Favorit
Thyssen Favorite- This is a modern plastic profile. It has a width of 71 millimeters and is class 1 according to GOST 30673. This profile provides excellent heat conservation and sound insulation. Thyssen Favorite is equipped with a Thyssenit modifier. It increases the profile's frost resistance characteristics from -60 to +75 degrees Celsius.
Impact strength:
- Vicat softening point is 88°C;
- Charpy impact strength 44 kJ/m2.
- The thermal insulation properties of Thyssen Favorit are 20% higher than similar characteristics of three-chamber profile systems with a wall width of up to 60 millimeters.
The composition of the raw materials from which the profile is made is prepared specifically for use in the harsh Russian climate. Plastic can withstand the most severe frosts, so special attention is paid to impact strength in its composition. The THYSSEN FAVORITE profile in terms of perception of climatic influences refers to the “frost-resistant version”.
The THYSSEN FAVORITE profile uses a unique seal made of a particularly strong composition with an anti-shrink cord. This seal is patented by THYSSEN. According to test results, the durability of the seals of this system is 30 years.
THYSSEN FAVORITE profiles have certificates from all testing institutes and meet the relevant requirements for quality and technical parameters.
Advantages PVC windows THYSSEN FAVORITE:
- 5 (five!) air chambers for maximum heat protection and noise protection
- free removal of moisture creates optimal density,
- optimal thermal insulation properties,
- 2 continuous seals provide optimal protection against rain, noise and cold,
- large metal reinforcements give the structure strength and durability, - It is possible to install double-glazed windows up to 47mm wide
- Increased protection against burglary of windows and doors is provided by the axial size of the fittings installation of 13 mm
PVC profiles ThyssenPolymer are made of rigid polyvinyl chloride, without the use of lead stabilizers, which allows you to maintain a favorable environmental balance at home.
Thyssen FAVORITE plastic windows are an example of quality. Technically perfect profiles are processed individually by a specialized company and meet the highest demands.
The Thyssen profile is the successor to the proven profile system in a new design. Frame and sash profiles with 45 degree bevel, flawless surfaces and light gray seals. give the window elegance and lightness. They look equally good in both modern houses, as well as in ancient facades
- Specialist consultation - our manager-consultants will help you make your choice and select the type of plastic windows and accessories that YOU need. You will save yourself from the need to understand the endless stream of technical information; our specialists will help you make the right choice!
- Measurement window openings at your cottage - our specialists come for free measurements to draw up detailed specifications, as well as advise the client on any questions he may have.
- We work only with high-quality, time-tested specialized PVC system mi and accessories.
- The design capabilities of the presented profile systems are practically unlimited, which allows you to implement any design and color solutions. This is important for residents of non-standard series of houses and cottage communities. The World of Roofing company has a flexible system of discounts for its clients. In addition to the basic discounts applicable to glazing of cottages, we will be happy to provide you with an additional discount on products purchased from us. roofing materials.
- Individual approach to every client.
The Deceuninck concern, whose headquarters is located near Roeselare (Belgium), is a group of global companies and one of the leading developers and manufacturers of window systems and building profiles made of rigid PVC for windows, doors, winter gardens and facades.
The main activities include compound production, design, extrusion, final processing of PVC systems and profiles and production of products from recycled materials.
The acquisition of Thyssen Polymer in 2003 allowed Deceuninck to become the undisputed world leader in the production of PVC profiles for the construction industry. Thyssen Polymer, which ranks fifth in Europe and the USA in the production of PVC profiles, owns three large factories: in Bogen (Southern Germany) and in the USA. The company's four priority markets are Germany, North America, Eastern, Central and Southern Europe. Thyssen Polymer's core business - extrusion of PVC profiles for the construction industry - coincides with Deceuninck's activities, so together Thyssen Polymer and Deceuninck will occupy first place in this sector. The group of companies will be united by joint activities and a holistic structure, as well as common programs for cost control and optimization of all existing processes. Of course, these programs are developed primarily with consumer requirements in mind, since the highest product quality, fast delivery and optimization of customer interactions are the main reasons for the company's success.
Today, the concern operates in 32 countries, with 18 subsidiaries (production and/or representative offices), and has 2,700 employees, 560 of whom work at the main plant.
Product range includes wide choose main and additional profiles for the construction industry (both for new buildings and for the renovation of old ones), main areas of application: window and door systems, winter garden systems, home security, multifunctional profiles, external and interior decoration premises.
Production
Thyssen Polymer production sites are located in Germany and the USA; there are also representative offices for product sales in Poland and Thailand. The company employs about 900 employees.
All plant equipment is manufactured in a modern workshop in Bogen, which includes CNC processing centers with milling machines CNC crushing machines, batten, drain and wire machines and CNC measuring equipment.
The Bogen plant operates 48 automatic extrusion lines with a total capacity of approximately 210 tons of profiles per day; work is carried out in three shifts. The applied technology department guarantees maximum support for the processor.
Consistently high quality of all products and level of service are ensured by an implemented quality management system. A large number of international certificates received confirms the high quality requirements for the main components of PVC.
Quality control is carried out at each stage of production, starting from the stage of receipt of raw materials. A fully equipped in-house laboratory measures and records physical and chemical properties raw materials.
Series of produced profiles
Number of cameras 3
Profile width 60 mm
Double-glazed window width up to 39 mm
Number of cameras 5
Profile width 71 mm
Double-glazed window width up to 47 mm
"BAUTEK"
Number of cameras 3
Profile width 71 mm
Double-glazed window width up to 47 mm
REHAU-Thermo-Design
Increased thermal insulation of the four-chamber REHAU Thermo-Design profile is ensured by a system depth of 60 mm.
The high characteristics of this profile in terms of airtightness and watertightness (load groups A, B and C) were obtained thanks to thrust seals with a wide contact patch installed along the entire perimeter of the frame and sash. At the same time the same appearance and system depth allow the Thermo-Design system to be freely processed in parallel with the Basic-Design system, which is a huge advantage for processing companies.
Advantages:
Increased thermal insulation due to the four-chamber design, kr=1.5 W/m2K.
Optimization of the production process. The same milling contour with identical rebate geometry for the frame, sash, impost and slab eliminates the need to rebuild the equipment. Possibility of parallel processing of the REHAU-Basic-Design and REHAU-Thermo-Design series without the need to rebuild the equipment.
Reliable installation of all additional profiles is ensured using protrusions on the bottom surface of the profile.
Identical types of reinforcement for the REHAU-Basic-Design and REHAU-Thermo-Design series.
Wide range of profiles, including an elegant door with curved outer surfaces.
Various design possibilities thanks to a standard color palette.
The external contour of the profiles can be processed as conventional machines, and CNC machines.
The width of the seal is 8 mm, which is achieved due to the height of the frame overlap of 20 mm on the outside of the window. In combination with an internal seal of 8 mm width, seam tightness up to load group C is achieved.
The elegant design of structures made from REHAU-Thermo-Design profiles is given by 15-degree bevels on visible external surfaces.
REHAU-Brilliant-Design
This series represents five-chamber profile with 70 mm system depth.
Window REHAU profiles Brillant-Design have a kr value of 1.5 W/m2K, which makes the structures made from them suitable for buildings with passive heating. Such windows also have higher sound insulation, since they can be equipped with double-glazed windows up to 41 mm thick.
REHAU-Brillant - Design system profiles have a glossy surface, bevels or roundings on the outside of the sash and a wide color palette, which will satisfy the most demanding consumer in terms of design.
Advantages:
Sustainable production. The same milling contour with identical rebate geometry for the frame, sash, impost and slab eliminates the need to rebuild the equipment. Reliable installation of all additional profiles is ensured using protrusions on the bottom surface of the profile.
The location of the drainage slots is the same with the REHAU-Basic-Design and REHAU-Thermo-Design systems, i.e. there is no need to rebuild the equipment.
Identical reinforcement and fittings with REHAU-Basic-Design and REHAU-Thermo-Design.
Identical deduction sizes with REHAU-Thermo-Design.
Reduced storage costs: compatible with various additional profiles (60 or 70 mm system depth) thanks to the special arrangement of the lugs for attaching additional profiles.
Excellent appearance thanks to a high-quality high-gloss surface, a door with curved or beveled visible surfaces and a wide range of colors.
The locking fittings are attached through 3 PVC walls or additionally into metal reinforcement.
Thanks to the overlay height of the frame of 20 mm on the outside of the window, a sealing width of 7 mm is achieved. In combination with an 8 mm wide internal seal, seams are tight up to load group C.
The width of the reinforcement chamber of 35 mm makes it possible to use reinforcements with high static properties.
Effective water drainage is ensured by an oblique rebate at the frame and sash.
REHAU-Sib-Design
Economical REHAU-Sib-Design system with system profile depth of 70 mm
created for customers for whom the most important thing is “warmth and comfort in the home.” Features such as the use of REHAU-Thermo-Block and the design possibility of installing double-glazed windows up to 44 mm thick help reduce heat loss in the room. In addition, the frame depth of 70 mm further improves the thermal insulation characteristics of the window.
Two different ways constructive solutions for sash profiles make it possible to produce both single-plane and window blocks with a displaced front surface of the frame and sash.
The ability to produce reliable window blocks with sashes of significant height and width is ensured by improved mechanical characteristics due to the installation of reinforcing reinforcement.
Ease of maintenance is absolutely guaranteed smooth surface profile.
Thanks to its integrity, window designs REHAU-Sib-Design have minimal water permeability.
Advantages of the REHAU-Sib-Design window profile system:
REHAU-Sib-Design with a system depth of 70 mm meets the highest standards: heat transfer resistance of a package of reinforced profiles Rpr = 0.72 m2 0C/W.
Optimization of the production process. The milling contour is identical to the REHAU-Brillant-Design system. Mounting feet on the bottom surface of the profile ensure secure fastening of additional profiles.
The possibility of combining a REHAU-Sib-Design frame with a REHAU-Brillant-Design leaf allows the processing company to expand its product range by manufacturing external and internal opening doors.
Identical rebate seals in frame and sash.
Reduced warehouse costs: the ability to install standard reinforcement in the frame and sash. Reinforcement is identical to that used in other REHAU profile systems.
Effective water drainage is ensured by an oblique rebate at the frame and sash. Thanks to the height of the overlap of the frame on the outside of the window, a seal overlap width of 7 mm is achieved. In combination with an internal overlap of 8 mm wide, a high degree of air and water tightness of the seams is ensured.
Structures made from REHAU-Thermo-Design profiles are given an elegant design by 20-degree bevels on visible external surfaces.
A wide selection of colors and decorative designs for products made from REHAU-Sib-Design profiles - from classic white to varnishing and laminated wood texture options.
About company
The Deceuninck concern, whose headquarters is located near Roeselare (Belgium), is a group of global companies and one of the leading developers and manufacturers of window systems and building profiles made of rigid PVC for windows, doors, winter gardens and facades. The main activities include compound production, design, extrusion, final processing of PVC systems and profiles and production of products from recycled materials.
The acquisition of Thyssen Polymer in 2003 allowed Deceuninck to become the undisputed world leader in the production of PVC profiles for the construction industry. Thyssen Polymer, which ranks fifth in Europe and the USA in the production of PVC profiles, owns three large factories: in Bogen (Southern Germany) and in the USA. The company's four priority markets are Germany, North America, Eastern, Central and Southern Europe. Thyssen Polymer's core business - extrusion of PVC profiles for the construction industry - coincides with Deceuninck's activities, so together Thyssen Polymer and Deceuninck will occupy first place in this sector. The group of companies will be united by joint activities and a holistic structure, as well as common programs for cost control and optimization of all existing processes. Of course, these programs are developed primarily taking into account the requirements of consumers, since the highest quality of products, their fast delivery and optimization of interaction with customers are the main reasons for the company’s success. Today the concern operates in 32 countries, having 18 subsidiaries (production and/or representative office), has 2,700 employees, 560 of whom work at the main plant.
The product range includes a wide selection of basic and additional profiles for the construction industry (both for new buildings and for the renovation of old ones), main areas of application: window and door systems, winter garden systems, home security, multifunctional profiles, exterior and interior decoration. Thyssen Polymer production sites are located in Germany and the USA; there are also representative offices for product sales in Poland and Thailand. The company employs about 900 employees.
All equipment for the plants is manufactured in a modern workshop in Bogen, which includes CNC processing centers with CNC milling machines, crushing machines, lathing, waste pipe and wire machines, as well as CNC measuring equipment. The Bogen plant has 48 automatic extrusion lines with a total capacity of about 210 tons of profile per day; work is carried out in three shifts. The applied technology department guarantees maximum support for the processor.
Consistently high quality of all products and level of service are ensured by an implemented quality management system. A large number of international certificates received confirms the high quality requirements for the main components of PVC. Quality control is carried out at each stage of production, starting from the stage of receipt of raw materials. In a fully equipped in-house laboratory, the physical and chemical properties of raw materials are measured and recorded.
The plant has a lamination department that produces several types of films with different coatings. There are also films available in various colors and imitating wood structure.
The logistics department is located together with a warehouse in Hunderdof with a total area of 22,000 m2. The warehouse is located near the main road A3, 6 km from the Bogen plant.
Thyssen profile series
Number of cameras 3
Profile width 60 mm
Double-glazed window width up to 39 mm
Seal color and material Black, EPDM
The “FAVORIT” profile system embodies ideas about modern design and the latest achievements in the window industry. Windows made from the FAVORIT series profile are ideal for use in the Russian climate due to improved heat and sound insulation properties and great durability
Number of cameras 5
Profile width 71 mm
Double-glazed window width up to 47 mm
Seal color and material Gray, TPE
"BAUTEK"
This is a unique three-chamber system with a width of 71 mm, which is characterized by impeccable quality, reliability and efficiency.
Number of cameras 3
Profile width 71 mm
Double-glazed window width up to 47 mm
Seal color and material: Black, TPE
Plastic windows THYSSEN Favorit is a new concept of PVC system from Deceuninck. THYSSEN Favorite gives answers to any questions without requiring any evidence. This is the result of painstaking work, where attention is paid to the smallest details. Today THYSSEN Favorite is an excellent combination of technology and quality, which certainly leaves other profile systems far behind.
It is a worthy successor to the Mondial series from Deceuninck. But at the same time, Zendow is not just a new profile system, it is based on a well-thought-out strategy and concept that has acquired the label “Total Innovation” in the traditional window systems sector. The Zendow concept is much more than just a window system. Namely, proof of the leading role of the organization in Deceuninck. THYSSEN Favorite is more than a huge technical breakthrough. This system reflects Deceuninck's vision and strategy as a supplier of complete systems offering an absolute product of the highest quality.
Using basic components to create different sections of the THYSSEN Favorite profile
In addition to radical optimization and rationalization of parts, other additional functions have been added to the system. The most noticeable is undoubtedly the lip located in the middle of the drainage space. At first glance, this is an inconspicuous detail, but it is precisely a typical confirmation of how a small detail can become one of the main parts of the entire concept. It not only divides the drainage space into dry and wet zones, but is also double-sided for regular windows, opening outwards. At the same time, it serves as the basis for other functions. For example, it provides the opportunity to stretch the central seal. In light of the increasing demand for thermal insulation characteristics, this is an excellent argument in the growing struggle among famous PVC suppliers systems when creating a system with the largest number cameras
THYSSEN Design Choice Favorite
Typically, a simple approach turns out to be the best solution. The THYSSEN design is a clear confirmation of this. The unique shape of the profiles claims individuality, complementing existing architectural styles. In essence, THYSSEN Favorite is an example of modern architecture, while at the same time maintaining warm, natural lines that caress the eye. Moreover, research has shown that a radius of 8 + 5° is the most preferable. People who evaluated the profile from different points of view: manufacturers (from the point of view of the production process), designers (from the point of view of moderate design), marketers (from the point of view of competition) and, finally, consumers (for whom the main thing is modern look and ease of care) were most fascinated by the subtlety of the lines.
System advantages
Benefits for the manufacturer
- Rationalization in production. The use of modular profiles leads to a reduction in their total number. By focusing on modules, THYSSEN Favorite not only reduces the level of complexity in the production process, but also simplifies it in the face of change. In other words, THYSSEN Favorite will allow the manufacturer to discard parts of production that have become unnecessary without significant changes to his process.
- Use of 70 mm profiles. IN profile systems THYSSEN Favorite all improvements made with better attitude price quality. THYSSEN Favorite was created with the ability to use both 3 and 5 cameras in the same profile system.
- Ease of production. Unique design the profile combines several innovations to improve speed and efficiency of production, such as the use of 8 mm holes for drainage; simple and precise fixation of profiles thanks to the use of latches; the installed multifunctional seal also acts as both an external and internal barrier to moisture. No more manual installation required.
Plastic windows Thyssen Bautek can be used in the most severe climatic conditions.
Thyssen Bautek plastic windows have a frame and sash thickness of 71 mm, which increases many of the characteristics of these systems!
A glass unit with a thickness of 36 mm is installed. The plastic profile is equipped with three air chambers and welded gray seals made of thermoplastic elastomers.
Gray seals well emphasize the beauty and elegance of the BAUTEK window itself, both white and laminated.
“Thyssenite” has been added to the composition of the BAUTEC window profile - a special chemical component based on an impact strength modifier, which ensures the strength of the profile at any temperature.
Thyssen BAUTEC plastic windows are equipped with the best German AUBI fittings, which have unique additional options.
Architectural advantages of Zendow THYSSEN
- Execution. THYSSEN Favorite has reached the limit of quality using Newest technologies when creating an architectural image. It is designed to serve the manufacturer, installer and customer. THYSSEN Favorite is the latest and most reliable PVC system. It was created to provide you with warmth and sound insulation, as well as the ability to not pay attention to any weather conditions.
- Design. With its enchanting beauty, superb symmetry and surprising new whiteness, Zendow THYSSEN represents the perfect balance of aesthetics and functionality. It is compatible with various designs and allows you to maximize the glazed space. A large number of additions allows you to increase the capabilities to meet customer needs.
- Practical to use. The modular, universal, multifunctional THYSSEN Favorite system can be used both in construction and renovation. The main ones are ease of manufacture and installation. But this was achieved without sacrificing quality.
