Using edgebanding equipment, the material can be glued to the edges of workpieces using special superglue. Without this device, not a single woodworking enterprise will be able to function. Manufacturers from all over the world can recommend a different range of these machines. The system of this device is not complicated, so you can make a portable edge banding machine yourself.

Nowadays, this special equipment acts basis for the manufacture of products at furniture factories. Edgebanding is a gluing process finishing material, in order to guarantee an attractive appearance product. This method has become widespread in the manufacture of furniture, where limited edges of slabs or panel elements are subject to beautiful finish. Today there is a huge selection of designs and colors, which forces designers to create new machines.

The material used can be paper, melamine, veneer, ABC, PVC, with a thickness of 0.4 - 3 mm and a width of 2 - 6 cm. The basis of the technology is considered to be the “workpiece - glue - material” system. Thanks to compression and rearrangement, the cladding is thoroughly strengthened at the edge.

Many machines focus on the use of glue, which melts when heated and quickly hardens when cooled. This technique requires strict adjustment of the temperature order and pressing of the parts to be glued using a certain force. If you don’t think about it, the system may lose stability and the cladding may fall off.

Device design

In the equipment frame there is a table made of textolite or a similar material, which prevents the workpiece from being damaged. The main module is installed on the table, behind which a milling unit can be located to eliminate overhangs. The advantage of such equipment can be characterized by its mobility, since its dimensions make it possible to transport the power machine to the location of the part. In addition, there are plug-in guides to function with solid strip cladding.

Feeding system includes:

roll;
guillotine;
rollers.

For the base, the lining material is introduced into the magazine, from which the tape is drawn into the gluing area by rollers. To adjust the rate of feed of the tape, the electric drive of the rollers must have a controlled rotation frequency. The guillotine cuts the tape in such a way that its length is sufficient to cover the entire edge and 25 mm for the allowance. The electric drive of the guillotine can be automatic or pneumatic. Using the workpiece location sensor, the moment of operation of the guillotine is determined.

Machine equipment

The machine is often equipped system for heating and applying glue. This is produced in two different alternatives - for the edge material to be supplied with or without adhesive. With option 1, superglue is already in the tape, however, it is heated with heated air using a hairdryer. In case 2, superglue is heated in a bath and applied to the plane of the tape using a roller. It should be noted that certain modifications have 2 rollers, the second of which is needed for applying the adhesive composition to the edge of the part.

The next component is a glue bath, where superglue for an edge banding machine is heated to a temperature of 200 degrees, does not burn, has a uniform thickness and circulates well.

Mostly used:

Teflon coated baths;
temperature sensors.

Certain modifications have a cartridge for applying the selected adhesive to the surface.

The pressure system looks like a main roller. If the tape comes into contact with the finishing material, a specific compression force appears on these parts. If the manual edge banding machine has a mechanical feed, the tape is pressed onto the edge by one or more rollers, which are placed alternately.

In equipment with manual feeding of the part, this function can be performed by a person who feeds the part and at the same time presses it against the exiting belt.

One or 2-3 rollers are used as support.. However, this method will require good skills. In addition to the measured order, the rate of feeding of the workpiece and the tape is constantly adjusted in order to prevent tearing or assembling of the tape. The most complex equipment makes it possible to control the machine in automatic mode using electronics.

How the device works

For gluing, a tape is used, the width of which is 2-5 mm greater than the height of the element. This is done to accurately close the edge. As a rule, after gluing, so-called overhangs remain, which are indicated on both edges. In order to remove them, a milling module is used, which cuts off the lining that extends beyond the boundaries of the part.

Usually the mechanism is equipped high-speed drive with 12 thousand revolutions per minute so as not to damage the plane. The module also takes into account limited rollers for correct installation blanks. The unit is equipped with 2 cutters with drives; it is adjusted to the required height of the part. In order to delicately adjust the module and secure it, a moving system with a “screw-nut” transmission is used.

After cutting with a knife, the tape is glued to the edge. In order to eliminate it, you should use a trimming module, the system of which can be different. The simplest type involves a circular saw, which has vertical movement and is equipped with a drive with low power.

Upon a special command, this electric saw enters the working area of the edger and saws off the excess section of the cladding. This principle can only function in machines with manual feed. If delivery is mechanized, the end module is the most complex. A power saw with a drive is inserted according to the instructions for the machine on a carriage, which has 2 short directions: the first for feeding the saw to eliminate the tape allowance, and the 2nd for an even speed of feeding the workpiece. The power edge banding machine can be supplemented with a large number of multifunctional elements.

Manually fed edging devices are used not only at home or in workshops. Even large furniture companies have this device for rapid repairs and finishing of exclusive blanks and small batches of parts.

Thanks to the presence of processors and controllers, devices with manual part feeding are considered very convenient and easy to operate. The main processes during operation are the feed rate, automated temperature control, and, in addition, the length of the glued material.

The manual feed unit operates with material up to 3 mm, consumes about 2 kW of electricity, and covers an area of up to 2-3 square meters. meters, is serviced by one user and maintains a workpiece feed rate of 6 meters per minute. In order for the machine systems to be able to operate, a system under a pressure of 0.6 MPa of compressed air is connected.

Usually the machine is tested first, while monitoring the safety of the adhesive seam and the degree of glue adhesion. To perform the test, it is possible to use colorless PVC film, which makes it possible to observe the distribution of the adhesive composition after compression and polymerization. If the work shift changes, it is also recommended to carry out tests to prevent the appearance of a hidden disorder.

The entire cutting mechanism is well sharpened. This applies to knives and cutters. Be sure to clean the glue tray regularly.

The edge banding unit may have fencing and markings for heated surfaces. The device frame must be grounded. The device should be connected to a suction system, as heated superglue may release toxic substances which pose a health hazard.

Such a device does not require any complex setup. It is necessary to adjust the heating temperature, correctly set the rotation speed of the rollers that apply superglue, and the feed speed. It is very important that when applying the volume of glue is optimal met the necessary conditions. If it is not enough, the strength of the relationship between the material used and the workpiece may be lost. Excess glue will result in excess amount being applied to the surface and causing dirt.

Self-production of the machine

Due to the significant cost of edge banding equipment, many people choose homemade edge banding devices, however, their safety equipment is lame, for this reason you should behave very carefully. First of all, rather than thinking about the design of a machine, you should focus on the thickness of the material used, with which the special equipment will function, think about what material it will function with, and what kind of devices must be included. For the base, you should organize a base that contains a system for supplying finishing material, pressing, heating and applying an adhesive composition.

The standard equipment of the machine includes:

Edge banding machines are used in almost all woodworking companies, but their design and system components can vary significantly. This depends mainly on the size of the work that is performed using this device.

For the most modern and complex modifications of edge banding machines, take into account tank for heating glue and applying this composition to the edge. The tank is equipped with handles and a roller that rolls the material to the edge, which in this machine is located on a special separate support. These devices are intended for gluing plastic of increased thickness to workpieces.

Overhangs of material that occur when facing with homemade machines are usually removed manually using specialized devices.

These include a variety of longitudinal guillotine devices that cut off the overhang and form chamfers on the edges of the product. All system components are secured with convenient handles for control.

Worth remembering that when working on such a block, you should use facing material in rolls that have already been applied adhesive composition, otherwise you simply won’t be able to secure absolutely anything. Since for the production of edge banding machine with my own hands You will still need certain parts, do not expect that the manufacture of the unit will cost you very little.

To process the edges of MDF, chipboard or other similar varieties of modern sheet materials, you need to use special edging equipment. It is very difficult to do such work manually, without the use of special mechanisms. To get an excellent result, you need to do everything very painstakingly and subtly.

You can purchase such equipment, but it is very expensive. As a result of this, more economical option There will be a home-made edge banding machine, which, given the drawings, anyone can make.

Design of a homemade edge processing machine

The simplest machine in its design for processing the edges of modern sheet materials consists of the following elements:

mechanism for feeding material from a roll to the edge;
pressure roller;
adhesive heater;
adhesive application system.

To make a homemade edgebanding machine with your own hands, you can use separate spare parts for various power tools or ready-made household electrical appliances.

For example, a regular hair dryer can be used as a heater; the function of driving the pressure roller can be successfully performed by a hand-held electric drill.

What parts should be in the machine

Another option for an edge banding machine

To make the drawing and design of such a device simpler, when working, you can use materials on which glue has already been previously applied. In this case, not only will the process of processing material edges be simplified, but the size of the entire machine will also be reduced.

To move the workpiece along the pressure roller, you can use some kind of special guide mechanism or do it manually, which, again, will simplify its design.

If it is not possible to use material with glue applied, it is additionally necessary to equip the machine with a container in which the glue will be constantly heated during operation.

For the convenience of performing all work with the machine, it must have a separate mechanism that cuts off excess material for finishing edges, which necessarily arise during such work. For this you can use any guillotine device. The most convenient option there will be a longitudinal device that cuts off all excess directly as the workpiece moves.

Thus, making an edge banding machine with your own hands is not at all difficult, and you will not need to buy any expensive parts. Therefore, using it to repair furniture will be a very simple and not at all expensive process.

Examples of drawings and diagrams

Homemade edge banding machine with your own hands

Do-it-yourself edge banding machine (photo)

To process products made of fiberboard, MDF and other sheet materials, special equipment is required for processing the ends of panels - this is a delicate and painstaking work, and doing it manually is unlikely to be convenient. Therefore, you need to purchase special equipment or, even better, make a homemade edge banding machine with your own hands. Firstly, self-production equipment - it saves money, and secondly, it is valuable experience and practice in engineering, which is necessary for every homework master. Moreover, the operating principle and design of the edge banding machine are quite simple.

Application of edge banding equipment

The main area of application of such equipment is furniture production, here this type of machine is one of the mandatory elements of technical equipment. For industrial needs, numerous machine models are offered, differing in performance, functions, price and other characteristics and suitable for working with both straight and curved surfaces. This group of units has general characteristics– their performance is too high for private use, so spending money on purchasing a professional model is pointless.

The operating principle of both factory-made and home-made machines is approximately the same - a decorative strip of material is glued to the untreated end of the panel, which not only covers the untreated material, but also protects the structure of the panels.

Edgebanding equipment can work with various materials, including:

The layer of material can be very thin - from 0.4 mm, the width of the strip is usually from 2 to 6 cm. For gluing, a special glue is used, which firmly fixes the decorative edge.

Manufacturing and setting up a homemade edge banding machine

It should be noted right away that without sufficient experience working with tools and materials and understanding the operating principle of this equipment, it is unlikely that it will be possible to achieve an excellent result. If you have sufficient confidence in your abilities, then you can safely begin to study the available diagrams and assembly tips.

In order to properly design a machine, you need to decide on the following parameters:

type of facing material;
thickness of the material used for the edge;
necessary equipment functions.

The most important thing at the manufacturing stage is to correctly assemble the base. It consists of an edge feed mechanism, a pressure roller, a heating element and an adhesive application system. For their manufacture, you can use spare parts for power tools and entire devices. For example, a hairdryer is suitable for heating, and an electric drill can be used to drive the pressure roller.

To simplify the machine layout, you can use materials with glue already applied to them. This will not only simplify the manufacturing process, but will also reduce the size of the machine. To move the workpiece along the pressure roller, it is necessary to provide a guide mechanism.

If it is not possible to use strips with pre-applied glue, you need to provide a special container for the glue in the design, where it will be preheated. You also need to equip the device with a mechanism for trimming excess material for edges; this can be any guillotine-type device.

As you can understand from the above, making a homemade edgebanding machine with your own hands is not so difficult; it does not require complex and expensive elements. Therefore, subsequent repairs will be quite simple. And if you don’t want to deal with repairs, purchase branded equipment, and let the service center specialists deal with it if it breaks down.

Choosing an edge banding machine: overview of manufacturers, characteristics and prices

Brandt machine
Felder
Griggio
Edge maker Vegoma
Equipment MFBJ 350
Homemade machine

One of the most necessary devices for the production of modern furniture is an edge banding machine. The majority of furniture is made from laminated chipboards. After cutting the slabs, the ends remain open. They need to be covered with facing tape. In factory conditions, large stationary automatic edge banding machines are used for mass production of furniture. IN furniture production medium and small enterprises use a manual machine.

What to look for when choosing an edger

The purchase of edge banding equipment is determined by the needs of the consumer. The choice of machine tool is influenced by the following factors:

Productivity - quantity linear meters processed ends per work shift.
Weight and power of the unit.
The versatility of critical components that perform several functions at once can affect the quality of the product. It is better and more reliable when each node does its job separately.
Equipped with a screw compressor with refrigerated air drying and filters.
Availability milling device to remove overlaps of the edge tape.
Optimal balance between price and quality.

The modern market offers wide choose edge banding technology. Consider the most popular machine models:

Brandt machine

Under the Brandt brand, the German company produces whole line models of edge makers. Basically, these are pass-through machines designed for gluing edge tape to the straight ends of furniture parts. Glue is fed to the end face through a special roller. Then the rotating cylinders press the tape tightly against the end.

At the request of the customer, additional options can be installed on the brand equipment.

Felder supplies finishing equipment in several categories:

The universal series represents machines: ForKa $ 300, NeW G 320, 330, 400. The units have small in size. Roll tape with a thickness of 0.3 mm to 3 mm is used. Laminated chipboards (LDSP) with an end width of 10-45 mm are processed.
The professional series consists of a number of models: NEW G 500, NEW G 660, NEW G 670, NEW G 680. This multifunctional machines, performing operations such as jointing, rounding corners, scraping and polishing furniture blanks.
Premium class machines – professional equipment, which is characterized by high quality work. The glue line is made in such a way that it is difficult to see. Some of this series are represented by the following models: Perfect 608 x motion plus, Perfect 710 x motion plus, New perfect 812.
The mobile unit ForKa 200 is a manual edge banding machine. The device is a small hand tool. The manual edger works both in a stationary position and in manual mode. The tool is used mainly for restoration and repair work.

Since 1946, the Italian company Griggio has been producing woodworking equipment. for various purposes. The leading position in the product range is occupied by automatic and manual edge banding units from the GB brand. The machines, both in a stationary position and in mobile use, are easy to operate. The automatic device covers the 45 mm wide ends of furniture blanks with tape up to 3 mm thick. The equipment is equipped with a heating regulator and a variable edge feed speed.

Edge maker Vegoma

Vegoma multifunctional equipment is produced taking into account the latest achievements in this field. In addition to straight ends, the machine perfectly processes curved surfaces. The machine is equipped with a special glue bath. The belt feed is fed at a speed of 2 m/min to 6 m/min. Using control via a microprocessor, the degree of heating of the edge adhesive is regulated (from 120 to 200 o C). The machine uses edging tape with a thickness of 0.3 to 3 mm and a width of 10 to 45 mm.

Additional accessories in the form of tables SE 2001 and SE 2002 allow you to fix the PM 3000 installation in a stationary position. This makes it possible to process large-area workpieces.

Equipment MFBJ 350

The mfbj 350 machine is a large stationary equipment located on a powerful bed, designed for facing straight and curved ends of furniture pieces made of chipboard. For gluing, tape material made of melamine, ABS and PVC with a thickness of 0.3 - 3 mm and a width of 15-50 mm is used.

automatic edge feed system from a roll cassette;
pneumatic tape pruner;
two adhesive rollers;
heavy cast iron frame;
thermostat;
Teflon-coated glue bath.

Machine KZM-2

The kzm 2 edging machine has the following options:

Automatic edge feed device, equipped with an indicator regulator for the height and thickness of the tape.
Pneumatic shears for cutting off protruding edges.
Milling edge overhangs on both sides.
Electronically adjustable bathtub temperature regime heating the glue.
Box with a roll of facing tape with a diameter of 600 mm.
Saw for trimming the beginning and end of the edge.

Casadei ALA 20

Equipment of the Italian company Casadei ALA 20 has been manufactured since 2008. The desktop has a surface measuring 1950x300 mm. Uses edge thickness from 0.4 mm to 2 mm. The unit processes ends Chipboard thickness 10-45 mm.

Minimum dimensions the workpiece to be coated is 180x65 mm. The device feeds the tape at a speed of 5 m/min. The operating degree of heating of the edge is 200 degrees.

The kdt 360 model is a mass-produced product. Heavy equipment is designed for round-the-clock operation. The cutters can be tilted at any angle. The device provides finishing milling trimming and high-quality scraping. The thickness of the cladding is 0.4-3 mm. The tape feeding speed is within the range of 12-20 m/min. The minimum dimensions of the workpiece are 140x80 mm.

The manual edger weighs 11 kg. A convenient tool in all respects. Edge feed speed 2-5 m/min. Works with edging tape heights from 10 to 40 mm.

Scm Olympic

Basically, the machines of the Italian company are used for edging the ends of small-sized workpieces. The machines have a number of disadvantages: they are difficult to adjust, do not have a back hinged lid, small volume of the glue bath, rapid wear of parts.

Cehisa brand equipment

An automatic one-sided unit produced by a Spanish company is in great demand at furniture factories.

The machine is designed for gluing straight ends. Simple control of the unit allows you to obtain high-quality cladding of furniture parts.

Chinese-made machine equipment under the Sietro brand causes considerable complaints from consumers about the quality of the products. The units are often difficult to configure. The only attractive side of edgers is their low price. It should be noted that a machine that falls into the hands of a master of his craft takes on a second life.

Estimated cost of popular edging models

Homemade machine

A homemade edge banding machine is usually assembled to perform small volumes of work. People knowledgeable in assembling complex mechanisms can take on this task. To make equipment with your own hands, you need to understand its structure.

Below is a drawing of the edge unit device. After studying the documentation, you can start assembling:

A sheet of textolite or similar material is laid on a metal frame. The tabletop must have smooth surface, not capable of damaging the furniture piece.
The main unit of equipment is mounted on the table, combined with a router for removing edge overhangs.
The machine should move easily around the workpiece. To do this, the block is placed on a special suspension.
The edging tape feeding system includes an edging tape roll, a guillotine cutter and rollers.
The guillotine should cut the tape at the end of the workpiece end with an overlap of about 25 mm. To do this, the knife is combined with a pneumatic or mechanical drive.

The machine can be equipped with heating or glue application systems. If you use tape with an adhesive back surface, then install a heating device (an ordinary household hair dryer or a more powerful heater). The hair dryer heats the adhesive surface of the tape, and the drive roller presses it to the end surface.
Application glue method requires a special bath. The adhesive composition is heated in a container and applied to the edge with a special roller.
Particular attention should be paid to containers with adhesive composition. It is important that the temperature inside the bath is within 150-200 o C. This temperature regime prevents the adhesive composition from burning and maintains the desired level of viscosity of the composition. The internal Teflon coating gives the bath durability.
The presence of two or three guide rollers will ensure uniform feeding of the tape. This will avoid accidental tears or wrinkles of the edge material.
For cladding, use a tape 2-3 mm wider than the thickness of the end.
It is important to synchronize the action of the saw with the feed speed of the cladding. This is ensured by special sensors and a system of pressure rollers.

For occasional small-scale work, a homemade machine is the most profitable solution.

DIY edge banding machine

Using edge banding equipment, the material can be glued to the edges of workpieces using special glue. Without this unit, not a single woodworking enterprise will be able to operate. Manufacturers from all over the world can offer a different range of these machines. The design of this device is not at all complicated, so you can make a portable edge banding machine yourself.

Purpose of edge banding machine

The first edge banding machine was invented a very long time ago, to be precise - in five years it will be half a century since the in-line machine for edge banding using hot melt adhesive appeared. Currently, this equipment serves as the basis for production at furniture factories. There are many manufacturing companies of these machines from Germany, Italy, Austria, Czech Republic, Spain, Japan, Turkey and China.

Edgebanding is the process of gluing a veneer material to the edge to provide a beautiful appearance to the product. This method has become widespread in the production of furniture, where narrow edges of slabs or panel parts are subject to beautiful finishing. Today there is a huge selection of patterns and shades, which forces designers to develop new edge banding machines.

The material you can use is paper, veneer, melamine, ABC, PVC, the thickness of which is 0.4 - 3 millimeters and the width is 2 - 6 centimeters. The basis of the technology is the “workpiece - adhesive mixture - material to be glued” system. Thanks to special compression and transformation, the cladding is securely attached to the edge.

Many edgebanding machines rely on the use of hot-melt adhesive, which melts when heated and quickly hardens when cooled. This technology requires strict regulation of the temperature regime and pressing of the glued components using a set force. If you don’t think about it, the system may lose stability and the cladding may fall off.

Design of edge banding machine

A table made of textolite or similar material is placed on the bed, which prevents damage to the workpiece. A base module is mounted on the table, behind which a milling module can be placed to eliminate overhangs. The advantage of such equipment is its mobility, since its dimensions allow the machine to be moved to the location of the part. There are also interchangeable guides, as in the photo of edge banding machines on our website, to work with solid strip facing.

The feeding system includes roll, guillotine and rollers. To begin with, the lining material is installed in the magazine, from which the tape is pulled with rollers into the gluing area. To adjust the belt feed speed, the roller drive must have an adjustable speed. The guillotine cuts the tape so that it is long enough to cover the entire edge and 25 millimeters for the allowance. The guillotine drive can be mechanical or pneumatic. Using a workpiece position sensor, the moment the guillotine is triggered is determined.

The machine is often equipped with a system for heating and applying glue. This is done in two different options— so that the edging material is supplied with or without a layer of adhesive. In the first option, the glue is already contained on the tape, but it is heated with hot air using an industrial hair dryer. In the second case, the glue is heated in a special bath and applied to the surface of the tape using a drive roller. It is worth noting that some models have two rollers, the second of which is intended for applying adhesive to the edge of the workpiece.

The next element is the glue bath, where the glue for the edge banding machine is heated to a temperature of 150-200 degrees Celsius, does not burn, has a uniform consistency and circulates well. Teflon-coated baths and temperature sensors are mainly used. Some models have a special cartridge for applying glue to the surface.

The clamping system has the form of a support roller. When the tape comes into contact with the facing material, a certain compression force is generated on these components. If the edge banding machine has a power feed, the tape is pressed against the edge of the part by one or more rollers, which are arranged in series. In equipment with manual part feeding, this function can be performed by a person who feeds the part and at the same time presses it against the exiting belt.

One or two or three rollers are used as support. But this method requires good skills. In addition to the uniform mode, the feeding speed of the workpiece and the belt is constantly adjusted to avoid tearing or bunching of the belt. More complex equipment allows you to control the machine automatically, using electronics.

For gluing, a tape is used, the width of which is 2-5 millimeters greater than the height of the part. This is done to ensure that the edge is closed. As a rule, after gluing, so-called overhangs remain, which protrude from both sides. To remove them, a milling module is used, which cuts off all the cladding that extends beyond the part.

Typically, the tool is equipped with a high-speed drive with 10-12 thousand revolutions per minute to leave the surface undamaged. The module also includes limit rollers for proper installation of the workpiece. The module is equipped with two cutters with individual drives; it is adjusted to the desired height of the part. To fine-tune the module and fix it, a moving mechanism with a special “screw-nut” transmission is activated.

After cutting with a guillotine, the tape with an allowance is glued to the edge. To remove it, you need to use a trimming module, the design of which can be very different. The simplest option is a circular saw, which has vertical movement and is equipped with a low-power drive.

Upon a special command, this saw enters the working area of the edger and saws off the excess part of the cladding. This principle can only work on machines with manual part feeding. If the feed is mechanized, the end module is more complex. The saw with a drive is installed according to the instructions of the edge banding machine on a carriage that has two short strokes: the first for saw feed to eliminate the tape allowance, and the second for an even feed speed of the workpiece and saw.

An edge banding machine can be equipped with many functional parts that influence its performance, automate certain processes, and prepare and finish the edge to perfection. Modules can be sharpened to a specific size, type of facing material or type of workpiece. Robust design provides high-quality gluing of straight and radius furniture blanks.

Working principle of edge banding machine

Manual edging devices are used not only at home or in craft workshops. Even large furniture companies have this device for quick repair and veneering of exclusive or curved workpieces, small batches of parts.

Thanks to the presence of processors, controllers and monitoring systems, devices with manual part feeding are very convenient and easy to prepare and manage. The main processes during operation are the feed speed, automatic temperature control, and the length of the material to be glued.

An edge banding machine with manual part feeding works with material up to 3 millimeters, consumes approximately 2 kW of electricity, occupies an area of up to 2-3 square meters, is operated by one person and maintains a part feeding speed of 3-6 meters per minute. In order for all machine systems to function, a compressed air supply system under 0.6 MPa pressure is connected.

Usually, the edge banding machine is first tested, and the reliability of the adhesive seam and the degree of adhesion of the adhesive are monitored. To carry out the test, you can use a transparent PVC film, which allows you to observe the distribution of the adhesive after compression and polymerization. When work shifts change, it is also recommended to conduct tests to prevent the occurrence of a latent disorder.

All cutting tool sharpens well. This applies to guillotine knives and cutters. Remember to clean the glue tray regularly. The edge banding machine can be equipped with a guard and have markings for heated surfaces. The machine bed must be grounded. The device must be connected to a suction system, as heated adhesive can release toxic substances that pose a health hazard.

Such a device does not require any configuration. It is necessary to adjust the heating temperature of the glue and tape, correctly set the rotation speed of the rollers that apply the glue, as well as the feed speed. It is very important that when applying to an edge or tape, the amount of adhesive is optimal for all conditions. If it is not enough, the bond strength between the material and the workpiece may be lost. Excess glue will cause excess to be squeezed onto the surface and cause dirt to appear.

What does the work cycle look like? The workpiece moves along the edge banding machine. The saw carriage begins to move at feed speed in the same direction. For a short time, the saw becomes motionless and cuts off the excess part of the tape. To prevent the machine from damaging the part during operation, there is a limit roller. To remove sawing waste, a branch of the aspiration system is connected to the trimming module.

Classification of edge banding machines

Edging machines are divided into the following types: machines for curved edges and machines for straight edges. In the design of devices for facing a straight edge, as a rule, automatic material feeding is used; in edge banding machines for curved edges, manual material feeding is used. Manual edge banding machines are not intended for large factories. There are combined machines that can operate in different modes and provide for both manual and automatic feeding of the workpiece.

Edgebanding machines come in single- and double-sided versions. The first of them have a high cost and pay off only in conditions of large and medium-sized production. These machines can only trim rectangular edges, but they have many functions that positioning machines do not have.

These are mainly operations that are associated with eliminating defects and giving products a finished look. Double-sided edge banding machines are identical in functionality to the previous type, but are capable of finishing edges on both sides simultaneously due to more complex mechanics.

Recently, portable machines have appeared that have a special bath for heating the glue to an acceptable temperature. It is equipped with several handles and a roller for rolling the cladding to the edge. When used in this way, the cladding is installed on a special prepared support. Portable devices can be used for gluing thin plastic to rectangular parts. They can also be mounted on a table or work as stationary devices.

Manufacturing of edge banding machine

Due to the high price of an edge banding machine, many people prefer homemade edge banding devices, but their safety precautions are lame, so you should be very careful. Before thinking about creating a machine, you need to pay attention to the thickness of the material with which the equipment will work, think about what material it will work with, and what devices must be required. First you need to prepare the base, which includes a system for supplying facing material, pressing, heating and applying glue.

The standard equipment of the facing machine includes:

automatic edge cutting unit;
rotation regulator with feed speed indicator;
thermostat with support for standby function and protection against premature operation;
unit for feeding the edge into the gluing area;
switch for working with straight parts;
hair dryer bracket;
textolite wear-resistant guides.

Edgebanding machines are used in almost all woodworking enterprises, but their design and design elements can differ significantly. This depends mainly on the amount of work that is performed using this unit. Therefore, it is customary to use mobile devices in small workshops, which are intended for applying edging material with an adhesive composition that has already been applied to it.

Most small businesses and households prefer to use edge banding machines for gluing edges, which consist only of a device for unwinding and securing the edge material, a heating hair dryer and a heated roller. This device is made in the form desktop machine with a device for moving the workpiece along it. You attach the machine to the workpiece, or more precisely, to its edge, and then gradually advance the homemade edge banding machine as the work progresses.

For more advanced and complex models of edge banding machines, a tank is provided that is designed to heat the glue and apply this composition to the edge. The tank is equipped with handles and a roller that rolls the material to the edge, which in this machine is located on a special separate support. These devices are intended for gluing plastic of increased thickness onto rectangular blanks.

Overhangs of edge material, which are formed when facing with homemade edge banding machines, are usually removed manually using special devices. These include various longitudinal guillotine devices that cut off the overhang and form chamfers on the edges of the product. All structural elements are fastened with convenient handles for control.

After this, we can say with confidence that the do-it-yourself edge banding machine is ready. It is worth remembering that when working on such a device, it is necessary to use the facing material in rolls, on which the adhesive composition has already been applied, otherwise you simply will not be able to attach anything. Since you will still need some parts to make an edge banding machine with your own hands, do not expect that the production of the device will cost you completely free.

Care of the edge banding machine

An edge banding machine, like any other equipment, requires the strictest safety precautions and careful maintenance, neglect of which is guaranteed to reduce the service life of air reducers, cylinder cuffs and pneumatic valves. Care rules are as follows:

Always keep an eye on cables and protective devices when damaged to protect you and your machine. The fact is that a damaged cable can disrupt the operation of electrical components, and this will require urgent repairs.
Try to avoid imbalance of the supply voltage across phases. When using the machine, there is a risk of voltage surges, so to eliminate this problem it is necessary to install stabilizers and filters.
Keep away from dust, water or oil. Many people prefer to clean the edgebanding machine with compressed air themselves, but we recommend not to do this, since under high pressure protected areas can be penetrated foreign bodies. Instead, use brushes.
After work, clean the workplace and machine. It is necessary to regularly lubricate components and parts. Try to use high-quality lubricant that has been tested in action.
Do not lower the pressure bar from above with strong pressure. Do this carefully so that the workpiece fits accurately on the workbench. If you neglect this rule, the upper pressure rollers and soft clamps will quickly wear out, the engine will be overloaded, and the transport chain will stretch.
Monitor the condition of all pneumatic cylinders and gearboxes, as they can damage the units that are responsible for processing parts.
Set the heating temperature accurately and choose the adhesive composition wisely. If you use low-quality glue, the glue station will become dirty, which will lead to the replacement of consumables.
When replacing spare parts, always give preference to originals.
Before starting work, carefully study the technology of the edge banding machine in order to operate the device correctly.
If you notice irregularities in the operation of the machine, but cannot figure it out on your own, it is better to consult with professionals.
Don't neglect the time it takes to maintain your edge banding machine.

Thus, edge banding technology is becoming more advanced every year. professional level due to the advent of improved facing materials and improving the production process. Today it is difficult to imagine any furniture production without a good edge banding machine, which is very simple in design, but quite expensive equipment. It is for these reasons that many people take on making them themselves.

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Making an edge banding machine with your own hands

Edge covering of furniture parts is important stage its production. High-quality edges help protect the material, be it wood or plywood, from various negative impacts, and also give it a beautiful and finished look.

Any normal enterprise engaged in the manufacture of furniture is required to have equipment for edging. There is a special unit for this, which is called an edge banding machine.

If you have your own small production or you are just a single craftsman making various wood products, then you do not have to waste money and buy such a device. It is relatively easy to make with your own hands, spending a little time and effort. A homemade edge banding machine will perform its task no worse than a factory unit, but will cost the owner significantly less.

The operating principle of an edge banding machine and some device options

This device is widely used both in private workshops and on an industrial scale. The following can be used as working material for decorating wooden products:

The typical width of the cladding is approximately 2-5 centimeters, and the thickness can vary between 0.4-3 millimeters.

The essence of the device is that a facing material is passed through it, onto which glue is applied using special rollers. It is important to choose normal temperature, at which the adhesion of the glue will be of the highest quality.

Of course, if we are talking about making an edge banding machine with your own hands, then it is unlikely to have some of the advanced functions of a factory product, for example, heating the glue. Although it is quite easy to organize even this mechanism - it just takes a little more patience and time.

As for the types of the device in question, the following options are distinguished:

For working with curved edges. Usually, manual feeding of material is used here, since the master needs to adjust in time to the next bend on the part and rushing for an automatic belt will definitely not work.
For straight cutting. Such products, as a rule, have automatic feeding. They are most often used in the mass production of furniture or other things made of wood.

Typical design

To make edge trimmer DIY was successful, you need to familiarize yourself with the typical design of such a unit.

The cladding supply system consists of a roll, a guillotine and special rollers. There is also a special magazine where the beginning of the tape is fed. It is pulled by rollers to the very part that needs to be processed, along the way being covered with a layer of suitable glue, heated to the desired temperature.

The mentioned rollers must have an adjustable speed; this is the only way to organize the optimal tape feed speed. The guillotine is needed to cut the material into required length. Trimming occurs both automatically and manually, depending on the type of device and its tasks. The trim is adjusted so that approximately 25-30 millimeters of allowance remains.

There are some types of facing materials that immediately come with glue applied to them. In this case, it is enough to warm them up before use. If this is not the case, then the glue is contained separately in a special tray. Its temperature takes typical values of 150-200 degrees Celsius.

Press between wooden part and cladding is performed with a special support roller, although there may be several of them. When making a homemade edge banding machine, you can get by with just one such element, adding the necessary force with your physical strength.

Video: Homemade edging machine.

How to make the device yourself

Since the units in question have a fairly high price on the market, many craftsmen are willing to spend some time making them themselves. In principle, this option will also be quite sufficient for normal operation, but here you will have to pay more attention to safety precautions and use the device very carefully.

First, you need to acquire the necessary components. The standard package includes:

Automatic trim cutting unit.
The rotation control unit for the rotation of the rollers feeding the tape is good if it is equipped with a special indicator.
A place for heating the glue, some kind of thermostat.
Adhesive tape supply unit.
Guides that will help to properly fix the workpiece.

If you have stocked up with everything you need, you can start assembling. Of course, nothing prevents you from moving a little away from the accepted configuration and adding some of your own additional components that will help make the device more convenient and functional.

It is very difficult to give any specific advice on assembly, because you cannot predict what parts a person will be able to find and how he will manage them. The main thing to do is to look at a typical diagram of the unit and connect the specified components in the correct order. First, filling the material for cladding, then stretching it with applying glue, further delivery to wooden product and a sticker.

As a conclusion, it is worth noting that any person who has experience working with mechanisms, basic electronics and tools will be able to make an edge banding machine with their own hands. A little imagination - and you will get what you want.

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