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Features of wooden mallets. How to make a comfortable wooden mallet with your own hands What is a wooden hammer made from?

One of the most common tools in history is the hammer. Its application lies in the field of shock labor; due to its simplicity and reliability, it is widely used in construction. Like many others hand tools, considered over time got quite a large number of of various varieties. One of the most common analogues is a rubber mallet. It is characterized by quite a large number of features, which we will discuss in more detail later.

What is a mallet?

When considering why a rubber mallet is needed, attention should be paid to the fact that not in all cases during work it is necessary to destroy and deform the material. Some areas of work require a soft approach to the issue. An example is that a rubber mallet or a wooden mallet is used when assembling furniture, processing metal plates, when installing ceramic tiles and in many other cases. The first versions of the product appeared before our era, but the need for it remains to this day.

The common rectangular plastic mallet is characterized by the following features:

  1. In appearance, the product resembles a hammer with an enlarged working part.
  2. When making the striker, not metal, but plastic is used. Even wood and rubber options have become widespread.
  3. The working part can be made in rectangular and cylindrical form.
  4. In most cases, the handle is made in the shape of an oval, but when creating a small version, a round shape can be used.
  5. A large mallet is used when performing the most various works. In this case, the classification is carried out by weight, since there are options on sale from several hundred grams to several kilograms.

Today, an inertia-free rubber mallet is an integral part of almost any workshop. The wooden version is found in the field of execution roofing work, some models are used in furniture assembly.

A white mallet, which is manufactured in accordance with GOST, with a wooden striker, is often used when working with metals. the main task when applied, it involves performing strong blows that do not damage the surface.

Download GOST 19645-74

The carpenter's hammer has become very widespread. A similar carpentry mallet, rubber or wooden, is designed to work with decorative materials. At the same time, the characteristics have increased significantly due to the use of more modern materials.

A rectangular mallet is used when working on forming and straightening metal. Rubber and wood are used in production. Among the features we note the following points:

  1. The work involves performing strong blows.
  2. The working part is made of elastic material, so no serious defects appear on the surface.

Rubber or wooden tools have become very widespread. However, do not forget that working with fragile material is prohibited. Even a slight mechanical impact can cause serious defects.

One of the most common finishing materials can be called ceramic tiles. Similar material at the time of execution installation work you have to put in a lot of effort. When laying paving slabs or paving stones, use a rectangular plastic mallet. The version with a steel working part is not suitable; it is best to choose a rubber one. There is quite a large number various options performance of a rubber mallet for tiles. Among the application features, we note the following points:

  1. When using the tool, the adhesive composition is compacted.
  2. Thanks to the product in question, the work can be significantly simplified.
  3. Rubber working part eliminates the possibility of damage finishing material at the time of work.

In general, we can say that a tile mallet is practically an indispensable tool at the time of installation of such material. There are a variety of designs available on sale, which are characterized by a certain weight and shape of the working surface.

Area of ​​application of the mallet

Working with a mallet is very common due to the fact that such a tool can be used for a wide variety of work. Among the features we note the following points:

  1. The most common rubber mallet is found in carpentry, where it is also used in conjunction with a chisel and chisel. However, dimensions and weight in this industry can vary significantly.
  2. In some cases, a hammer design is used, which resembles a turning mold. This design option is widely used in the wood cutting industry.
  3. The product is also found in metalworking. In this case, a wooden version with a round striker is used. In this case, the rubber striker is characterized by less efficiency in use, since due to increased rigidity the impacts become less clear. Therefore, in most cases, preference is given to a wooden striker.
  4. In the field of furniture assembly and dismantling, a similar tool has also become widespread. The working part can be represented by a rubber or wooden striker.
  5. A rubber mallet greatly simplifies the compaction procedure adhesive composition at the time of laying the tiles. It is worth considering that such work cannot be done without such a tool.

The information above indicates that the mallet is quite common and can be used for a wide variety of tasks.

Technological map of the mallet

On the Internet you can find a drawing of a mallet. It is worth considering that such a hammer may have the most different shape. An example is a rectangular, round, oval or cylindrical working part. Each master can make the tool independently, and a drawing of the mallet is developed in accordance with the assigned tasks. Among the features of the created technological map, we note the following points:

  1. A drawing with basic dimensions is being created.
  2. A table is created in which the main elements are indicated.

To make the main elements, a wood lathe is required. Maximum similarity with the drawing can only be ensured by using different templates.

How to make a mallet with your own hands?

The information above indicates that you can make your own mallet. The task at hand is quite simple and can be accomplished using the following technology:

  1. Before you practice self-assembly the instrument should be chosen the most suitable materials. In most cases, the head of the mallet is made of wood, for example, oak or beech, pear or maple; in some cases, it is rubber. The work requires a wood saw, wood glue, a vice and some other tools. The easiest way to make a tool is from wood, since such material can be processed better.
  2. After selecting and cutting a suitable workpiece, the surface is cleaned. Even a minor defect is not allowed.
  3. A hole for the handle is created in the central part of the tool.
  4. The main part is attached to the handle using an adhesive composition. Today, modern glue can withstand quite serious impact; while it dries, the tool must be clamped in a special clamp.
  5. The next step is to create the handle. This requires a special tool, but you can get by with an ax and a chisel. After which cleaning is carried out with sandpaper.

The production of rubber mallets is very difficult, since such a material is characterized by a relatively low degree of workability.

Criteria for choosing a rubber mallet

There are simply a huge number of different versions of rubber mallets on sale, which makes it difficult to choose. The most important parameters are the following:

  1. Weight - with an increase in this indicator, the force of the strike increases significantly. Do not forget that a tool that is too heavy requires a lot of physical effort when performing the work. Light versions include rubber tools weighing 225-450 grams, heavy ones 900-1100 grams. Due to the infusion of lead into the central part, the weight of the product increases significantly.
  2. Length is another important parameter, which is selected depending on the type of work being carried out. IN Lately In its manufacture, fiberglass is used, which is considered more durable and does not lose its shape during long-term use.
  3. The size of the striker is one of the main selection criteria. For delicate work, a version with a small striker is required; for rough work, a large striker is suitable.

Also, when choosing, attention is paid to the type of material used in manufacturing. Today, the firing pin is often made from different types of wood, which significantly reduces the recoil at the time of operation. Cost is also an important selection criterion. economical option execution costs 100-250 rubles, the instrument most in demand is in the price range from 350 to 650 rubles.

Disadvantages of materials

All materials have their own specific advantages and disadvantages that must be taken into account. Wood is often used in production. It is characterized by the following features:

  1. Relatively low cost. Wood is much cheaper compared to other materials; blanks can be found almost free of charge.
  2. With prolonged use, cracks and other defects may appear. Temperature effects and changes in humidity cause cracks and chips to appear in the structure, which significantly reduce the strength of the material.
  3. For the manufacture of rubber tools, a material without defects is required, since even minor knots can reduce the service life.
  4. Some types of wood are difficult to process and are much more expensive, while others will not last for a long period.

Rubber is characterized by higher performance characteristics. An example is that it does not respond to temperature changes and exposure to high humidity.

The rubber tool does not change its basic performance characteristics throughout the entire period of use.

In conclusion, we note that the instrument in question is almost impossible to replace with analogues. Using a regular hammer may damage the material. An example is that when too strong impact Cracks appear in the tiles, and serious dents appear in the wood.

A wooden mallet can be used for a variety of purposes, but the main uses are carpentry and carpentry. For example, a wooden mallet will be needed to assemble tenon joints. The fact is that when struck with an ordinary metal hammer, serious dents are left, which then have to be sanded out or puttied. A wooden hammer does not leave such pinpoint dents.

We will make a wooden mallet with our own hands. Oddly enough, there are quite a lot of options for assembling such a tool. The fact is that for different purposes, the shape and weight of the product may differ significantly. It's one thing to use a heavy mallet in construction, for carpentry work. And wood carving is a completely different thing, I mean creating sculptural compositions.

Let's try to take a standard type of mallet as a sample, one might say a basic model.
Among other things, this option is the most universal.

First you need to select two blanks, for the handle and the head. The material can be used from different types of wood. Some people only make oak mallets, but from my own experience I can say that wood that is too dense leaves marks on wooden parts from soft rocks.
Therefore, appropriate material is selected for different purposes. It could be oak, beech, birch, pear for hardwoods, or maple, alder, cedar for softer ones.
The photo shows a mallet made of oak.

General dimensions of a wooden mallet: Head - length 130 mm. , width 90 mm. , thickness 60 mm. . Length including handle 350 mm. .

You can make a beveled surface at the ends of the mallet. This is more convenient when cutting out nests and other work with a chisel and chisel. Usually they make a bevel angle of 6-8 *, but that’s what you like.

Next, we make markings in the center of the mallet to hollow out a through socket.
The most reliable mounting option is when the handle goes onto the cone and is inserted from above. This is how sledgehammers, picks, splitting axes and mason's picks are mounted.

Pictures from literaryworkshop.wordpress.com

Handle thickness 20-22 mm. , width 30-32 mm. , or so.
According to this section, we mark the nest on both sides of the head and cut out the nest with a chisel, cleaning it with chisels.

Then we adjust the cross-section of the handle to the socket so that it fits into the cone from above.

The main error that may appear during assembly is a mismatch between the cone of the handle and the socket. Of course, you can give up and make a new one, but in general, if desired, everything can be adjusted.

If the handle at the bottom is installed with gaps, then wedges must be cut and driven into them. An optimist can even glue them in, but I think it’s better to leave the opportunity to immobilize a mallet that is loose on the handle with these wedges. If the gaps are large, then it is better to glue the wedge on one side and finish it off with the other when fixing it.

Homemade wooden oak mallet. You can also make a toy for a child, see how to assemble a fake one.


When the material being processed requires powerful and at the same time soft blows, a wooden hammer comes to the aid of the master. This tool has a striker unusual shape, often used by joiners, carpenters and many other trades. A mallet, simple in its structure, becomes a real salvation when it is necessary to forcefully influence an object without damaging its surface. Like the models of this instrument, technological processes its manufacture varies. In this article, we will talk about the areas of application of the mallet and share detailed instructions on how to create this hammer from a minimum set of materials.

Area of ​​application of the mallet

The use of a wooden hammer extends to many areas of activity. Most often, a mallet is found in carpentry, where it is used together with a chisel or chisel. The dimensions and weight of tools used in this industry can vary significantly. In addition to the usual hammer design, the mallet can have a turning shape (turned on a machine) and be used in figure cutting on wood.

The tool is no less widespread in the plumbing industry. A mallet is used when it is necessary to remove a jammed part from its place or straighten dents in sheet metal. For such work, a wooden hammer with a round striker is used. Rubber mallets are less effective in plumbing because they have a less precise impact, unlike wooden ones.

Assembly and dismantling of furniture also did not bypass this loyal tool, where it is used to tightly connect parts with decorative surface. A mallet (or a spinning hammer) greatly facilitates the laying of paving slabs when it is necessary to compact an object in an adhesive solution. These are not all areas where it can be used similar device. If you have seen the potential of this tool, then you will find instructions on how to make a mallet with your own hands from wood.

Technological map of the mallet

(adsr)Wooden hammers can have a wide variety of shapes: with rectangular or cylindrical strikers, round, oval and even carved handles. Each master who independently makes an instrument for personal use tries to make it as convenient as possible and at the same time proceeds from his capabilities. Some may have a functional workshop with a workbench, sawmill and router at their disposal, while others only have a saw and a sheet of sandpaper on hand. Below we will present several options for assembly drawings of the mallet product, so that you can accurately determine the design of your future tool and not encounter problems during its manufacture


Presented above routing making a mallet, describes the simplest manufacturing process of this device. Instead of a workbench, in the fourth stage, you can round the handle using a plane and sanding paper, as indicated in the adjacent instructions. Drilling workbench, can be easily replaced a regular drill.

The above instructions require mandatory availability lathe, and demonstrates how to make not only a convenient, but also a beautiful instrument. For the most accurate resemblance to the sketch, it is better to use templates. This drawing of a mallet (or training card) is aimed at producing the tool in large volumes and in an equipped workshop, but with the right experience it can be repeated at home.


1. Before you begin the process of creating a mallet, it is important to decide what type of wood it will be made from. The best wood For the striker, birch, oak, beech, pear or maple are considered. It is better to make a handle from birch, rowan, maple, ash or elm. To make a mallet you will need only 3 pieces of wood measuring 120x90x18 (for the striker) and one 350x40x18 (for the handle). To work, you will need a wood saw, wood glue, as well as a clamp or vice to hold the product while it dries.


2. Having selected and sawed the material, we clean it with sandpaper.

3. From the diagram above you can see that the central part of the striker is a groove for the handle. Since the width of the handle is 40 mm, and the striker is 120 mm, we need to measure and cut parts 40 mm from the edges, as shown in the photo below.


4. We assemble the parts of the striker, leaving a groove for further fastening the handle. Apply glue, clamp with a clamp or vice and wait for it to dry completely (at least 2 hours).


5. While the firing pin is being glued, you can shape the handle by smoothing out the corners at the grip area. For this, it is most convenient to use a cutter. If you don’t have such a tool in your arsenal, you can trim the edges with an ax or chisel, and then clean them with sandpaper.


6. When the firing pin is completely dry, it is recommended to slightly file its side (impact) parts at a slight angle. In order not to make a mistake in the slope, we simply mark 10 mm from the lower parts of the striker and draw a line to them from the upper corners. The point is that the firing pin is not rectangular, but prismatic, as in the photo below.

Wooden mallet.



12/11/2014. 8th grade

Topic: Making a mallet for carpentry.

Lesson objectives:

- Introduce students to the product of a mallet for carpentry.

- Strengthen skills in drawing up a work plan for products, reading drawings, technological maps.

Develop cognitive interest, speech correction, through correctional tasks and practical work, enriching vocabulary.

Foster independence, hard work and a culture of communication.

Lesson type : combined.

Equipment : notebook, textbook, workbench, marking tool, sanding paper, hacksaw, plane, drilling machine, technological maps.

Dictionary : mallet - This is a large wooden hammer.

Drilling machine, chisel.

DURING THE CLASSES

1 . Organizing time .

1.Greeting.

2.Checking readiness for the lesson and organization of workplaces

Lesson setting to activate mental activity.

(decipher the proverb)

Teacher: “Without labor there is no good »

2. Updating basic knowledge.

Frontal survey:

    What tools are needed to make a mallet?

    Why can the tapholes become clogged with shavings when planing?

    Why does the quality of all work depend on the markings?

3 . Learning new material.

Teacher: We will get acquainted with the carpenter's tool - a mallet, and also consolidate knowledge on drawing up a plan for practical work of the sequence of making a carpenter's mallet.

Corrective exercise.

Task: Determine the longest and shortest segment.

Summing up the completed task.

Teacher: Guys, what type of wood should the mallets be made from?

(made of hard, sticky wood)

The strength of the workpiece, and therefore the product, depends on the age and type of wood, the location of the cut and the conditions for obtaining and storing the material. Wood species can be easily identified if you know them characteristics. Such as, for example, the presence or absence of a kernel, growth rings, width of sapwood, size of heart-shaped rays, color, smell, texture. For wooden parts of instruments, any hardwood that grows in our area is suitable. But when selecting a workpiece, you must remember that the wood must be damp, without cracks or knots. All carpentry tools are used to process hardwood.

And so the guys use dense, viscous hardwood to make a mallet.

Let's make a plan for making a mallet. Routing.

Plan:

1. Select materials for the head and handle.

2.Mark and cut out the blanks. The blank for the head is taken along the length of 2-3 mallets at once to make planing more convenient.

3. Plane the blank for the head to size.

4. Make a handle.

5.Mark the head, drill a blind hole and clean it with a chisel.

6. Saw off the head from the workpiece and process the ends.

7.Fit the end of the handle to the hole in the head, make a cut, and make a wedge.

8.Place the head onto the handle.

9. Clean the mallet.

Equipment : hacksaw, plane, drilling machine, chisel, sanding paper, product template, technological map.

Physical exercise to strengthen the eye muscles.

Starting position: sitting at a desk.

    Close your eyes. -3 seconds.

    Close your eyes tightly. - 5 second.

    Perform frequent blinking - 5 seconds.

Repeat 5-6 times.

Work in a notebook.

Exercise.

    Write down the date and topic of the lesson.

    Write down a work plan.

(Today we will replenish lexicon words, read aloud and write down)

4. Fastening:

1.How is the mallet head connected to the handle?

2. How long is the blank for the mallet head?

3.How do you make holes for the handle in a mallet?

Teacher: (Continued study of the topic)

Based on the consolidated and acquired knowledge, we proceed to practical work for making a mallet

Briefing.

And before starting work, we will repeat the TB with the tool you will have to work with, that is, TB with a hacksaw, TB with a chisel, TB with sanding paper, TB with a drilling machine, TB with a plane.

5 . Practical work.

Ongoing teacher briefing.

Checking the quality of work.

Self-control .

Analysis of work, analysis of typical errors and identification of their causes.

6. Summing up.

I think today's lesson has given you the knowledge to make the basic parts carpentry tools.

And if in later life you choose the profession of a joiner or carpenter, then this knowledge will be useful to you.

Assessing students' work in class.

Cleaning the mind.

Kiyanka - This is a large wooden hammer.

Drilling machine

Chisel

DIY mallet aslan wrote in March 9th, 2018

In general, now there is a large selection of mallets; purchased white rubber mallets are excellent for the job. White because it does not leave black spots from use. I have one like this. I also have another homemade one, made from a pillow from a truck. In general, I have a total of more than 25 hammers, sledgehammers and mallets.

But I am of the opinion that it is more pleasant to work beautiful instrument. And I decided to make myself a beautiful mahogany mallet. Well, why not? Some will say that this is foppishness, but I enjoy working in the workshop. If lace on a mallet brought me pleasure, I would attach it :)

Some people will be outraged by this, guys, you won’t be nice to everyone. Yes, I use hand tools.

I decided to make the handle from a stick from an oak pallet, and decorate the headband with sapele. A drawing was downloaded from the Internet

It's not that I don't have anything to make a handle out of, but first I need to look at the grain of the wood. Someone told me it was like Japanese oak. I haven’t been to Japan, I won’t say.

I cut oak and sapele into rough cuts.

I cut it and forward, with a plane. I have both a surface planer and a jointer (it’s dangerous to approach it with such wood chips), but I do it for my own pleasure, right?

I will have sapele around the edges, and the same oak inside. We assemble the block with glue. The handle is made on a reverse wedge, i.e. When working it will only shrink more tightly. The handle doesn't stick.

Now, using a chisel and a plane, we form the bevels, and also knock down the chamfers.

I decided to glue strips of veneer onto the handle, otherwise it looks a little rustic + there is a mark from a nail. The stick is from a pallet. Then I chamfered the handle so that it would fit in my hand.

And here is our result after coating with oil.

I use a mallet. It fits well in the hand, you take it right away, your hands feel the orientation of the striking part due to the rectangular handle.

When buying chisels, do not forget to pay attention to the issue of purchasing such a product as rubber mallet. This tool causes the least damage to the chisels themselves, although it also has certain disadvantages. Let's figure out which ones exactly, and whether there is an ideal mallet option.

Rubber mallet – both convenient and safe!

Even such a simple tool as a mallet has many different incarnations, of which the most popular are wooden and rubber products of various shapes. The main purpose of the mallet is to be the “engine” of chisels in the process of cutting parts. This happens as follows: in one hand the master holds a chisel, applying it to the point of the desired cut, and in the other hand he holds a mallet, with which he hits the end of the chisel handle, giving it the force necessary for cutting. The lightness of the material allows you to avoid severe hand injuries and is gentle on the instrument itself.

There are two types of mallet in shape - a lathe mallet, which is turned from a single piece of wood, resembling a pin or a small bat, and a hammer mallet, which is shaped like a sledgehammer, but is made entirely of wood. The advantage of the first is its convenience, because whatever point of the mallet you hit will be correct, which significantly reduces the load on the hand. A mallet-hammer allows you to deliver stronger, more concentrated blows, although you should be very confident in holding the tool in your hands and monitoring the position of the head in relation to the chisel.

Therefore, the former are still more popular, although it will not be possible to make such a tool without a special workbench.

Disadvantages of materials - imperfect mallets!

Mallets have a significant drawback - since they are made from a blank with longitudinal fibers, with intensive use, the working part of such a mallet after some time resembles a real washcloth, no matter what type of wood it is made from! The hammer sledgehammer has fewer such problems, however, as already noted, its shape is far from ideal. Taking these two forms as a basis, manufacturers offer us what they consider to be improved tools. For example, a bronze “casing” is put on a turned mallet.

To some extent it actually turns out durable tool, however, the chisels themselves cease to be so! After several visits, they will look exhausted, not the mallet.. For such a tool you need to buy special, reinforced chisels, which is not always affordable. In this case, it would seem that a rubber mallet would be the ideal option! Of course, it is not all made of rubber - most often, it is a fairly thick layer of material or rubber inserts on the edges of the hammer. Indeed, the impacts are very gentle on the tools, but it is still inconvenient to work - rubber tends to spring back when impacted.

It turns out that there is no ideal mallet? After all, we need to combine qualities that are incompatible in our case:

  • convenience;
  • durability;
  • lack of shock absorption;
  • optimal weight.

Manufacturers have not yet offered ideal option, but the masters themselves learned how to make it!

The ideal do-it-yourself mallet is not wood, not rubber...

Leather! We forgot about her! On the one hand, the material is quite heavy, on the other hand, it does not spring, and on the third, it is very durable. What options are there for creating a mallet? If you have previously purchased a turning tool, then at a minimum you can wrap several layers work area to protect the mallet from further damage. To prevent the skin from flying off, you need to securely fasten it - glue one edge to the wood with wood glue at the beginning of the winding, and lubricate the skin itself during the winding process.

In addition, if the dimensions of the material allow, intercept the protruding edges at the base of the bit with a worm clamp or extreme case make a wrap of strong twine. You can nail the protruding edges on top to the end of the mallet with small nails or simply cut them off - if you glued the layers well, this option will last quite a long time. However, it is much better to make the mallet entirely out of leather, with the possible exception of the handle. This option will last almost forever! To do this, you will need a lot of leather; in the market you can look for scraps from sellers, which they will be happy to give, if not for free, then cheaply. You also need glue, a large washer, a drill and a fairly large bolt.

How to make a mallet with your own hands - step by step diagram

Step 1: Prepare the handle

It is best to use hard wood for the handle, such as oak or beech. Birch or walnut will also work. If it is possible to turn it on a lathe, then do this to obtain a round shape that is comfortable for the hand. In addition, this way you can make a protrusion in the middle of the handle so that there is a stop for the layers of skin. If you don’t have a lathe, you can wind several layers of rope for support.

Step 2: Preparing the Skin

You need to cut many round pieces of the leather of the same size. To begin with, make one layout and mark the required amount on a piece of material for it - depending on the size of the working part itself, you will need from 50 to 70 of these circles. In addition, the thickness of the skin plays a role - the thicker it is, the fewer layers will be needed.

Step 3: String the Layers

Make a hole in each layer so you can thread the leather onto the handle. We connect each layer with subsequent PVA wood glue, trying to press the layers together as tightly as possible. When all layers are strung and coated with glue, clamp the tool in a vice or clamps until the glue dries completely.

Step 4: Attach the washer

To prevent the leather layers from falling off in the future, you need to secure them at the top end of the handle big puck- metal or wood. To do this, drill a hole in the handle itself, apply a washer and screw the bolt tightly. Of course, try to choose optimal size for your pen to prevent it from cracking. That's all! The leather will not shatter into small splinters during operation; impacts actually get stuck in this material and do not create as much noise as when working normally. wooden instrument. Of course, it makes sense to tinker with such a tool when you constantly work with chisels and have already changed more than a dozen mallets, but for infrequent use, an ordinary wooden hammer mallet is quite suitable!

How to make a mallet out of wood - as easy as shelling pears!

To do this, you don’t even need a drawing of a mallet - it’s very simple! Find three fairly large pieces of maple or birch that are the same thickness. More hard rocks It is not recommended to take wood, except perhaps for a handle, since they split from constant blows. Adjust all the scraps to the same thickness - 2-3 cm. Take one of the bars, attach a pen to it and trace its outline. Then cut the block with a band saw or bow saw so that the resulting two pieces fit tightly to the handle. It is important that the handle and these two trims have the same thickness, equal to the thickness of the two wide bars of the striker.

We glue all the bars and the handle with wood glue, clamp it with clamps and leave it for at least 12 hours. When everything is glued, mark the rounded profile of the striker and the bevels of the sidewalls and trim off the excess. Sand thoroughly and cover the wood with drying oil. It will take you a total of two days to make such a tool, of which only a few hours will be devoted to direct labor.

  • Look, the handle bracket is chrome.

The product itself is an inertia-free mallet from Vladimir Zhukov. Assembled from hand-selected wood. Oak and plum (cherry). The whole process is in the photo. I needed a heavy mallet with a short handle.

First, a blank for the head of the mallet is glued together from the blocks. Plates are laid between the parts bog oak(veneer). The gluing was done at the "joiner" moment.

After the glue has dried and the sander has given it a more rectangular shape, a Forstner cutter is used to select through holes that connect to each other.

We clean them to an oval shape and fill them with lead shot. From below you can see that another flat part is being glued in (exactly the same one will close the cavity on top)

We also glue the ends with plugs. The shape of the blank is first roughly given with a plane, and then finished using a grinder.

The handle is exactly the same sandwich (in the part held by the hand) at the junction with the “head” it has a rectangular cross-section. For wedging, two cuts should be made; to protect against splitting, they end with holes.

The handle is placed on the glue, wedged and, after final gluing, it is sanded again, this time by hand.

Finishing treatment - coating with AQUATEX balm colorless oil

Learned a real man's rattle! Its weight was 827 grams. When struck, it does not rebound upon impact and, despite its small dimensions, has a large weight.

The feeling when working is approximately like slapping your palm on asphalt or wet clay.

In general, the thing turned out to be not only functional and comfortable, but also stylish.

When processing a workpiece requires powerful and at the same time soft blows, a mallet made of wood or with a rubber striker is usually used for this. However, the former are deservedly more popular.

This tool can be used for a variety of purposes, but is most often used in the home workshop for carpentry and carpentry work.

First you need to cut the necessary blanks for making the “head” of the mallet. In this case, the master decided to use different breeds wood to create some contrast. Many will agree that working with a beautiful instrument is much more pleasant.

Step-by-step process for making a wooden mallet

First of all, the master glues two identical rectangular blanks. Then he makes grooves in the center of the bars. After cutting on circular saw The grooves need to be straightened with a chisel. Next, these blanks will need to be glued together.

At the next stage, the master begins manufacturing wooden handle for the mallet. There is nothing complicated here - anyone can do it. Two cuts must be made in the upper part of the handle so that the wedges can be inserted.

And after the glue dries, all that remains is to cover ready product mineral oil, varnish or wax. For more information on how to make a comfortable wooden mallet with your own hands, we recommend watching the video on our website.

In general, now there is a large selection of mallets; purchased white rubber mallets are excellent for the job. White because it does not leave black spots from use. I have one like this. I also have another homemade one, made from a pillow from a truck. In general, I have a total of more than 25 hammers, sledgehammers and mallets.

But I am of the opinion that it is more pleasant to work with a beautiful instrument. And I decided to make myself a beautiful mahogany mallet. Well, why not? Some will say that this is foppishness, but I enjoy working in the workshop. If lace on a mallet brought me pleasure, I would attach it :)

Some people will be outraged by this, guys, you won’t be nice to everyone. Yes, I use hand tools.

I decided to make the handle from a stick from an oak pallet, and decorate the headband with sapele. A drawing was downloaded from the Internet

It's not that I don't have anything to make a handle out of, but first I need to look at the grain of the wood. Someone told me it was like Japanese oak. I haven’t been to Japan, I won’t say.

I cut oak and sapele into rough cuts.

I cut it and forward, with a plane. I have both a surface planer and a jointer (it’s dangerous to approach it with such wood chips), but I do it for my own pleasure, right?

I will have sapele around the edges, and the same oak inside. We assemble the block with glue. The handle is made on a reverse wedge, i.e. When working it will only shrink more tightly. The handle doesn't stick.

Now, using a chisel and a plane, we form the bevels, and also knock down the chamfers.

I decided to glue strips of veneer onto the handle, otherwise it looks a little rustic + there is a mark from a nail. The stick is from a pallet. Then I chamfered the handle so that it would fit in my hand.

And here is our result after coating with oil.

I use a mallet. It fits well in the hand, you take it right away, your hands feel the orientation of the striking part due to the rectangular handle.