One of the main tools of any workshop is a vise. At first glance, this is a fairly simple tool, but in fact, with the help of a vice, you can produce quite a large number of operations. There are a huge number of varieties: carpentry, locksmith, chair, cross. It happens that the vise can become unusable. In this case, you can make a vice with your own hands.
In any carpentry workshop you can see a vise. It is often necessary to clamp parts in order to turn them or simply glue them together. These tasks can be handled homemade vise, which can be made with your own hands, and the price of such a product will be quite small. Often vise jaws are made of soft wood to prevent damage to the clamped part.
For convenience, the vise can be screwed to the workbench. In the fixed part, it is necessary to fix the furniture nut, into which the stud will be screwed, which, in turn, will move the movable mechanism. A washer must be rigidly attached to the movable sponge, and the knob itself must be attached to the handle. As for the sponge tips, they can be made from pieces of plywood.
If you need to assemble a carpentry vice with your own hands, then this option is considered optimal.
First you need to mark up all the details, then cut out three identical bars (the longer the bar, the larger the product can be clamped). The bed can be made from a thick board or from 3 pieces of plywood. Drill two vertical holes in two fixed bars. In one of the bars, drill a hole for a pin, which will act as a clamping mechanism. The next step is to install the nut in the timber.
At the end of the stud, you need to weld a small rectangular patch and drill 4 holes in it for fastening. After that, screw the pin into the fixed sponge and screw its end to the movable sponge, and the structure itself to the workbench.
These vices are also called Moxon vices or bench vices, they quite successfully cope with clamping large-sized boards, plywood, and various panels. The advantage of this type is that they do not take small area in the workshop, and they are made of wood.
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Dimensions must be selected independently, carpentry vise for a workbench with your own hands can be made using a minimum of tools and material.
The structure looks like this:
For manufacturing, you will need two studs, four nuts, three boards. After the boards are prepared and cut to size, it is necessary to drill two holes in the fixed and moving parts. Then in the fixed part in drilled holes insert the nuts, having previously lubricated them with glue on both sides. A small nuance: the holes in the fixed part should be slightly smaller in diameter than the nuts themselves, in order to prevent the nut from turning in the hole. First, the studs must be welded on the collar for convenience or made wooden handle. The frame for the fixed part can be made in the form of a step. Screw the finished structure to the workbench with self-tapping screws or bolts.
If you often have to work with metal, then for these tasks you need a strong metal vice, which you can make yourself.
In order to assemble a bench vise with your own hands, you need the following tools:
- Welding machine.
- Electric drill.
- Bulgarian with a cleanup circle.
- Square to meet the required angles.
- Drills of various diameters.
In addition to the tool, you will need:
- Steel channel with a diameter of 6 mm.
- Sheet metal with a thickness of 5-6 mm, more.
- Corner 70 to 50.
- Twenty bolts and nuts.
If there is a stud with a diameter of 16 mm, then it will be possible to use it as a clamping screw that will move the moving part. It is quite difficult to make two nuts into which the screw will be screwed, and besides, the rest of the parts are rather non-standard and quite difficult to find, so it makes sense to turn to a turner.
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Then weld the nut to the channel, this must be done coaxially.
The ends of the channel must be closed with a piece sheet metal and cut a hole for the screw in the bar.
Cut out two corners and a plate with a grinder. Lean the corners against the channel on both sides and cover the top with a piece of sheet metal. Get a kind of U-shaped design.
The bed can be cut out of 7-10 mm metal and drilled four holes on each side, as well as 6 holes in the U-shaped.
Weld one nut to the frame, and weld two metal stoppers on the sides of the nut.
From steel, you need to cut blanks for two sponges, movable and fixed. A stationary workpiece can be welded immediately.
Then weld the second workpiece onto the moving part. On the sponges themselves, you need to make peculiar heels of thick metal. They can be welded or bolted.
If desired, the jaws can be reinforced on both sides with thick metal corner scarves.
These vices are no worse than purchased ones, and a minimum of material costs will be required. By this principle, you can make another version of yews from a manual jack. Ready product can be painted to give an aesthetic look.
Anyone who uses a drilling machine probably knows how difficult it is to drill and at the same time hold a workpiece that strives to scroll or fly off and injure the master. As a rule, in old machines there are no vices on the bed, which brings certain inconveniences. For more comfortable work you can purchase a tool, or you can make a vice for a drilling machine with your own hands.
For a machine vice you will need:
- Corner 30 to 30.
- Threaded pin.
- Stud nuts.
- Small bearing.
- If desired, you can paint the product.
The drawing looks like this:
First you need to saw off two corners. The size is selected depending on the dimensions of the bed of the drilling machine. Cut out two sponges from thick metal with a grinder and make markings. Drill holes in them to attach the sponges to the base.
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Take a piece of angle and drill a hole for the stud. You can immediately weld the bearing, as shown in the figure.
Opposite the mount with the bearing, weld a similar corner and drill a hole for the shaft.
Opposite the mount, where the bearing is located, it is necessary to weld three nuts.
In order to make it convenient to turn the stud, you can weld a nut to its beginning, into which to insert the knob. Homemade vise for a drilling machine is in no way inferior in design and quality to factory ones and is several times cheaper.
Most anglers prefer a homemade fly tying vise over store-bought ones. The device itself has quite simple design, which allows you to make them in a short time and without special tools at home. The most difficult step in the manufacture of a vice is the jaws themselves. They are made from a rectangular steel bar. Two holes are drilled in the finished jaws for fastening to a yew and one for an adjusting screw. In the holes, you need to cut the thread (M6) with a tap.
The support for yews can be made of a steel bar T-shaped or L-shaped. Sponges are welded to the end of one of the blanks. The bar must be welded to the support, and if it is necessary to make the support adjustable, then a piece of cut pipe is welded to the workpiece, the diameter of which is equal to the diameter of the workpiece. It is recommended to make the length of the support about 20-50 cm high for more comfortable work.
If the vise has become unusable and there is no way to fix it, then you should not immediately buy new ones, but try to do it yourself. Such a tool will serve for quite a long time and will cost many times cheaper.
Do-it-yourself locksmith vice at home
Many plumbing jobs require special vices. Their purpose is to rigidly fix the workpiece being processed. There are quite a few on sale various options execution of locksmith machines, all of them are united by a rather high cost. For a private workshop, you can make a metalwork vice with your own hands. The created design will cost much less and at the same time is ideal for installation in a private workshop.
Vise Features
Almost any craftsman who spends a lot of time in his own workshop or garage knows that it is almost impossible to do without the device in question. During machining, a lot of force is applied to the workpiece. Create locksmith fixtures with your own hands decide to achieve the following goals:
Do-it-yourself strong vise at home can be made from a profile pipe. The resulting design will have a compact size, can be rigidly attached to the base. Similar vices are used to work with various workpieces, since the device can exert different pressure on the jaws.
Step-by-step instruction
Relatively few tools are required for the job. The entire manufacturing process can be divided into several main stages:
After the structure has been assembled, it is painted. As a rule, the angle used is made using ordinary steel, which corrodes during long-term operation. The created vise can be bolted to the base.
Universal design for domestic use
Homemade vise for a drilling machine or workbench does not require complex calculations. As a rule, a steel pipe is used as the basis in most cases.
When considering how to make a homemade vice, attention should be paid to the design features:
Such a design can withstand significant impact and last for a long period.
Do-it-yourself work
To work with metal, you need a grinder and welding machine. Machine milling vice of this type is made as follows:
The created vise design is characterized by high reliability and long term operation. However, it is easy to repair and inexpensive. That is why it is quite popular among home craftsmen.
Making a carpenter's vice
For processing wooden blanks, a carpenter's vice is required. They are used both in the manufacture of new parts and in the repair of existing ones. It is inconvenient to work with wood when using a bench vise. That is why many people decide to make joinery, which have a number of their own characteristics.
The simplest design is represented by a combination of the following elements:
Manufacturing features include the following:
In this way, a very practical carpenter's vice can be made. They will cost inexpensively, can be used for most carpentry work.
Homemade designs are in no way inferior to industrial ones. They can also be designed to withstand heavy loads. WITH the vise produced can have a variety of qualities, as they are created by the wizard depending on the needs.
Locksmith vise are necessary equipment in the workshop of any man, without whom it is difficult to do in this or that type of work.
It is not at all necessary to place them in the garage; you can arrange a vise corner at home, for example, using a table or an ordinary stool for this.
What are locksmith vise for?
When processing or sharpening any part, it is necessary to fix it firmly and securely, that is, to keep it in a certain position. The photo of the vise shows the principle of operation of this equipment.
The parameters and dimensions of the vise are determined depending on what type of tool you need to firmly hold.
The design of the carpentry vise includes:
- chassis screw;
- handle;
- movable and fixed sponge;
- base plate.
The main types of locksmith vise
Beforehand, how to make a vise with your own hands, you need to decide on the choice of work related to them.
All types of vices are divided into two types:
- non-rotary ones have a simpler design and are easiest to make yourself. The part is fixed strictly in one position.
- swivel vices are most often adapted for drilling on a machine. During operation, it is possible to rotate the workpiece without unclenching it.
The material of the vise body is most often made of durable cast iron. It is important to know that cast iron is not intended to be exposed high temperatures, steel metal is suitable for these purposes.
If the work will be carried out with small-sized parts, you should not increase financial costs and make compact small vices.
A small vise with a ball joint base is useful on the farm for processing very small parts that can be fixed individually. These are mini-vises with suction cups, mounted on a glass or well-polished surface. But they are suitable for rare frivolous works.
Please note that it is wise to introduce soft nozzles on the fastener to work with soft parts so as not to provoke damage to them. A vise with the least backlash, with the jaws fully retracted, is ideal.
Significantly save money vices without rotary mechanism, unless, of course, it is useful in the work.
Work on the manufacture of locksmith vise at home
Carpenter's vise, self-made at home, will significantly save the family budget at times than their store-ready "brothers". And a huge plus is that the product can be made according to personal preferences and for certain individual species works.
It is absolutely easy to find material for construction, it can be: technical pipe, used jack, old lathes, presses, etc.
And if you go to a metal collection point, there will undoubtedly be a suitable vise part that will cost you a penny.
Classic Homemade Vise
There are many types of vise, but the most popular and traditional is the type with steel material. Such a vise will be much more reliable than bought factory-made.
The design consists of:
Note!
- a steel plate of at least 3 mm., but it can be much thicker;
- channel external and internal (120 and 100 mm.);
- steel ears;
- turning cutters 2 pieces;
- a small piece of reinforcement (rod for the gate);
- nut (2 pieces), stud or screw of a certain diameter that matches the bar;
- washer (2 pieces) of the same diameter with a lead screw;
- screw pair 335 mm;
- a thick plate is needed to secure the undercarriage of the screw.
It is necessary to separate the plates from both sides on the sides lead screw washers. One of the two washers must be secured with a cotter pin or a retaining ring so that the part is completely collapsible, you must first weld the thread from the screw to it.
The handle should also be collapsible on one side, and reverse side it is worth welding it with a nut. It is necessary to weld a nut with a channel from the screws flush to the plate. In order for the channel inside with the screw to move easier on the go, it is recommended to lightly process it with a file.
Sponges are welded to the so-called ears, made of turning tools. They are placed in the right place when the lead screw is screwed in, so the ears stand at an ideal distance from each other.
But you can also link them with wire for greater convenience, so in the future it will be more convenient to fix uneven parts, the shape of which is expanded to the bottom.
Such homemade vise allows you to process larger parts.
Note!
To perform work in the home workshop, it is recommended to choose the simplest fixed vice for the machine.
It is not difficult to make them yourself, you just have to watch the video and recommendations, which can be easily found on the Internet and preliminarily correctly draw up drawings.
DIY vise photo
Note!
Not all models of machine equipment are produced together with a vice. If you buy them separately, they are quite expensive. Machine vise is easy to make yourself. To do this, you can use handy materials.
Functional purpose of a vice
Technological operations for drilling holes on specially designed equipment are performed using a vise. With the help of the latter, the workpiece is securely fixed, which allows you to adjust the working drill with maximum accuracy. The metal for the manufacture of equipment is used durable, otherwise the fixture will wear out quickly.
Preparation of materials
To make machine vice materials should be prepared:
Base;
- Base.
- Metal plate 35 mm wide, 8 mm thick.
- Profile pipe size 20*40 mm, length 5 cm
- Two corners 50 * 50 mm, 10 cm and 8 cm.
- Sponge bars
- A stud with a nut and a bolt head with a hole at one end. A hole is also made at the end of the stud.
- A lock nut should be prepared on the free end of the stud, on top of which a washer is put on.
In order for the tooling to be stable on the platform of the drilling machine, it is necessary to make a base. As this element, it is proposed to use a professional pipe 20 * 20 mm. The length of the workpieces can be made different, given the size of the working base of the drilling machine.
For sponges, it is proposed to use strips made from old files. Pre-calcined to ensure strength and drill two holes in each of them for fastening bolts.
Each part must be individually sanded or cleaned. wire brush from burrs and other metal defects.
Individual parts are prepared. You can start making fixtures.
Manufacturing process
Homemade vise for a drilling machine should be assembled in stages.
Work performance technology:
- A profile of 20 * 40 mm is installed between a blank from a professional pipe at a distance of 1/3 part from one edge.
- Parts are recommended to be bolted so that they can be periodically disassembled and lubricated with technical oil.
- Place the metal plate flat on the side of 2/3 of the installed profile, capturing both professional pipes.
- This part will be welded by welding.
- On the opposite side of the base, a corner 8 cm long should be welded in the center.
- WITH inside a sponge will be attached to it with bolts.
- The 10 cm long corner will be located opposite the smaller corner. And accordingly, the second sponge is also bolted to it.
- Sponges should be located clearly against each other.
- Put the prepared stud with the end on which the nut is located on a metal plate. To ensure the rigidity of the connection, welding must be performed.
- The same stud with a washer at the end should be welded to the corner, which will provide a direct workpiece.
- At the free end of the stud, a bolt or screw is inserted into the washer hole to facilitate rotational movements.
Upon completion of work, it is necessary to clean the equipment with a metal brush, degrease with a solvent, priming and painting metal surface. This will provide protection from external influences and temperature extremes.
Equipment prepared and drilling machine completed. Hole drilling operations can now be carried out with confidence.
How snap works
A homemade vise performs its intended function as follows:
- The free end of the stud with a screw at the end can be turned out, which makes it possible to move the movable sponge away from the fixed one.
- A workpiece is installed between the jaws, with pre-made markings for drilling a hole.
- The pin is twisted until the workpiece is securely clamped.
The workpiece is now placed on the work platform and the drilling machine is ready to start and complete tasks.
Safety
When performing work, do not forget about your own safety. List of labor protection measures:
- Wear protective clothing open areas body.
- Shoes must be closed type(You cannot work in sandals, slates or slippers).
- Use protective goggles, and preferably a protective screen.
- There must be a headdress on the head.
- There should be no foreign objects in the workplace.
If you go to the store and look at the cost of a bench vise with a jaw width of 120 mm or more, it becomes somehow sad...
After looking at the metal that I have available in the country, I decided to spend a day on independent production locksmith vise.
The material that I looked after for making a vice:
Iron sheet for vise base 4mm thick
- profile square pipe 50mm with 4mm wall thickness
- corner 60mm with wall thickness 5mm
- corner 75mm with wall thickness 8mm
- strip 10mm thick
- threaded stud 20mm
- long nut 20mm
I had a plate for the base of the vice with a size of 200x160mm.
I decided to cut off the same one and drilled evenly holes with a diameter of 8mm in one of the plates spot welding fastened these two plates together.
Cleaned up welds:
I drew a central line in the center of the plate and also drew a couple of lines 20 mm wide along the edges of it - the thickness of the stud.
I installed a long nut into which the stud will be screwed onto a spacer - a piece of a strip 10 mm thick to which I welded this nut.
I installed the nut on the spacer in the center of the drawn line and, screwing the stud into it, aligned it in the center.
After that, I welded the platform with the nut to the base plate and cleaned it.
A 60mm corner with a wall thickness of 5mm and a length of 200mm will be used as sidewalls.
I put them in to see what it would look like:
Here general form parts for bench vise:
In a profile pipe 50x50mm made grinder longitudinal groove slightly wider than a welded stand with a nut.
On the edge of this pipe, I left an uncut part equal to the width of the future sponges.
The corners clasping the profile pipe were grabbed with tacks to the base sheet.
Between these corners I put a plate 50mm wide and 10mm thick. In order for the profile pipe to move normally, I made a spacer between this plate on top and the profile pipe itself.
As a spacer, I used a pair of hacksaw blades for metal.
After that, the plate was welded along the entire length. It turned out a kind of box:
Since the gap between the plate and the corners turned out to be quite large, after welding the plate from above, I cut off the tacks and welded the same plate from the inside.
Since the profile pipe has semicircular edges, the welding seam from the inside does not interfere with the progress of the profile pipe.
After that, the resulting box was cleaned:
As a base for the vise jaws, I used a thicker corner of 75mm and a wall thickness of 8mm. The width of future sponges will be 150mm.
Having installed the corners on the future attachment points, I cut them off a little on the bevel.
As the sponges themselves, a piece of a strip 10 mm thick will be used.
Sponges will have a size: 150x50x10mm.
Having attached these future sponges to my corners, I secured them with tongs-"dogs" and drilled 4.2mm holes through.
Then I cut a 5mm thread in the corners, and drilled holes in the jaws with a 5.1mm drill and made a countersink under the sweat.
I screwed the bolts into the threaded thread and screwed two nuts on the reverse side, which I then welded. It turned out a kind of elongated thread 5mm.
I made holes for attaching the sponges to the corners in the center of the sponges - 25mm from the vertical line and 30mm from the edges.
From the end of the profile pipe, where in the future the collar will be attached to the stud, I originally planned to weld a square platform.
Then I decided to weld along the edges of the pipe along a segment of the corner in which I would then cut the threads and I would not weld this platform, but fasten it with screws.
This will allow me to later disassemble the vise if necessary.
Putting a corner with future sponges on this part, I made the bevels of the corner relative to the protruding welded corners.
In the future, to strengthen the sponges, braces will be welded on the inside of the corners and all this is welded with a 4mm thick plate.
To reinforce the upper part of the vise, where there is room for an anvil, I put another plate 8mm thick (like the corner of the jaws) and a width equal to the overall width of the box.
Thus, if in the future it is necessary to use the anvil for its intended purpose, then the entire load will be carried out on the vertical ribs of the side corners.
Having welded reinforcing braces, I closed the corners of the sponges with a 4mm thick plate and cleaned everything with a grinder, and then with an emery wheel with a grain of 40.
Yes, welding...
I cooked with the Forsage-161 apparatus
Electrode - MP-3S 3mm
Welding current - about 110A.
When scalding the corners with a 4mm plate, I used the same electrodes, only at a current of about 80A.
The slot in the profile pipe was cut out in place so that this cutout did not interfere with the movement of the pipe relative to the welded platform with the nut.
So that nothing sticks.
If you need a compact vise to perform certain jobs, it is not at all necessary to buy them in a store - they are easy to make with your own hands from improvised materials. For a better and more reliable fixation of parts on the vise jaws, pieces of a flat file or plates of hardened steel with notches can be welded.
To make a simple homemade vice, you will need the following materials: a steel square with sides of 40 mm and a length of 12-15 cm, two pieces of plate, a stud of suitable length, one bearing, as well as a hexagon, a strip and a nut. Many of necessary materials found in every garage or home workshop, so homemade costs are minimal.
We make homemade vise: the progress of work
We apply a piece of strip to the steel square, mark it, after which we make a small indentation - “ seat" for her. In the strip itself, you need to drill two holes for fastening to the table. Then, in one of the plates, we make a U-shaped cutout along the thickness of the steel square. We weld the bearing to the same plate in the center.
We grind one end of the stud into a cone, and weld a hexagon to the other. On one side of the square, it is necessary to weld a nut into which we screw the stud, and insert its truncated end into the bearing. We weld the second plate to the free edge of the steel square. All places of welding are well cleaned with a grinder.
Summing up
It's so easy to make compact homemade vices from improvised materials that will be useful in the garage and home workshop. Step by step process production, see the video on our website.
