About the features and modern technologies of kitchen production. The role of innovative technologies in furniture fashion Features of the technological process for the production of cabinet furniture

Today, custom-made kitchens are popular, which allows for individual wishes. The cost of making a kitchen is determined by many factors.

The kitchen is a place that does not remain alone for a long time. It is needed not only for cooking and eating, it is possible to have a good time with both your family and guests. In order for the kitchen for hostesses to be not a place of hard labor, but a favorite room, it must be properly designed: choose the optimal placement of furniture, style, design. you can buy in the salon, but only typical kitchens are sold there. If the room is specific or there is no furniture that you would like to see, then it is best to choose a custom-made kitchen. The project will be individual, fully tailored to a specific room and the taste of the hostess.

Modern technologies in furniture production

The PVC edge is applied to furniture tiles in two ways. The first method is the most common due to its low cost - this is pasting melamine paper tape. The second method is to apply a moisture-proof PVC film on the surface of the board. This technology (Supercont) makes it possible to increase the service life of the edge up to 25 years due to the fact that the film material penetrates into the board at the molecular level.

The modern Strongcoat facade coating technology uses environmentally friendly varnishes and paints, which do not include zinc and lead.

On MDF, first a layer of insulator is applied, then two layers of pigmented polyurethane primer, and only then a Strongcoat coating. This technology increases the moisture resistance of the surface, makes it more resistant to mechanical surfaces and abrasion. As a result, the facade does not delaminate, does not lose its original color and can last about 20 years.

facades made from natural wood are also covered in two ways. The first, the simplest, is to apply varnish to the surface. At the same time, the varnish does not penetrate into the pores of the wood, but closes them and forms air bubbles. After some time, the facade is covered with cracks. The second method is more expensive, but also better. A special varnish is applied to the facade, which completely covers the surface of the wood under pressure, repeating its texture. After that, the surface is polished. Thus, the varnish does not crack and the wood retains its properties longer. This technology is called Openpore.

How is the price of a kitchen set formed?

On cost kitchen furniture such factors influence:

• facade material cost ( front side) forms about half the price of the headset. Facades are made of chipboard, MDF, plastic and wood. the most expensive.
• the presence or absence of illumination and its appearance. Illumination performs both practical and decorative functions. The more points of illumination, the more expensive the work.
• manufacturer and quality. It is better not to save on fittings, because cheap parts spoil the furniture and reduce its service life. best quality different German hardware manufacturers.
• filling the kitchen with built-in appliances, hood, drawers, baskets and so on.
• tabletop material: chipboard, solid wood, fake diamond, ceramic tiles, stainless steel, glass, marble. Each material has its own advantages and disadvantages. Usually the countertop is chosen based on financial capabilities, quality and decorative properties.
• type of lockers and their content. Cases are divided into hinged and floor. In shape, they are open, closed, angular, complex in design, with one or more doors, and so on.
• material for the manufacture of furniture and the complexity of the design.
• delivery of furniture to the house and its assembly. The further the manufacturer is from the client, the more complex the design of the kitchen set, the higher the final cost of the kitchen.

The main properties of a good kitchen are its spaciousness and functionality. Manufactured furniture should be of high quality, durable, ergonomic and easy to use. From an ergonomic point of view, utensils that are used daily should be hidden in the upper drawers of the lower cabinets and in the lower drawers. wall cabinets. What is rarely used should be put in the top shelves and drawers of wall cabinets or the bottom drawers of floor cabinets.

Kitchen layout options

Single-line placement - along one wall, often this is a solution for kitchens of small areas. Two-row - furniture is placed along opposite walls. Corner (L-shaped) - two perpendicular walls are engaged. The most popular form, because it is convenient and compact in placement. U-shaped - such placement is possible for a large kitchen area. Furniture is placed along three walls.

Island or peninsular accommodation - interesting solution that will make any fantasy come true. The room is divided into a cooking area and a eating area. The peninsular kitchen is done with a breakfast bar. The island kitchen involves moving the sink, stove and cabinets to the middle of the room.

It is very important to place correctly different zones and don't mix them. Food storage, cooking and sanitary zone should be located so as to save time and human effort.

As you can see, custom-made kitchens, despite the higher cost, have more advantages over buying a ready-made set. A specialist will not only help determine what furniture is suitable for a particular kitchen room and how to place it. Taking into account the opinion of the client, he will tell you how to choose the color scheme for the style you like. As a result, the kitchen will turn out to be unique, as comfortable as possible and will reflect the individuality of the owners of the apartment.

City attractions for music lovers

Swings, as independent elements in the city, proved their worth to everyone on the example of Triumphal Square. Canadian architects began to develop this theme further, turning a double swing into musical instrument. For Toronto's Festival Square, Lateral Office and CS Design installed 30 interactive structures that light up and play musical sounds in harmony. The intensity of radiation and sound depends on the angle and height of the swing, as well as the speed of movement.

An example is also interesting for its frost resistance. The design was originally developed and tested for winter conditions. Even completely covered in ice and snow, the polycarbonate body continues to make sounds and glow. Judging by the photographs, the installation is a success even during snowstorms. We analyzed various examples of interactive installations in more detail in the material.

MAFs as a light accent in the urban environment

Continuing the swing theme, we can recall the Swing Time installation in Boston. Howeler + Yoon Architecture installed 20 luminous circular swings on the lawn in front of the exhibition center different shades. The structures are assembled from welded polypropylene and equipped with accelerometers and LEDs that change color depending on the position of the swing. In a calm state, the object gives off a soft white glow, and in motion the color gradually changes to a bright purple.

Designer Daan Rosegaarde, known for fighting urban smog, came up with the installation Marbles for the Dutch Almere. Six impenetrable molded blocks with built-in motion sensors change color and make sounds when approached. The project uses LED lamps that consume only 15 watts. Although, judging by the latest news, such luminous "city stones" will soon be possible to create without the use of electricity. In Mexico, work is underway to bring to market.

Ultralight concrete furniture

When it comes to concrete, it is massive blocks that appear in the mind, like in Rosegaarde. Actually, the Bellitalia company gained recognition due to its classic collection of flower girls made of architectural concrete. But this does not prevent the company from developing other areas and experimenting with modern materials.

Together with the architectural bureau C+S (interview with bureau leaders in the 14th issue of the journal speech:) and the Department of Materials Science of the Marche University, Bellitalia studied the limits of concrete in practice. The result was New episode"Ultra Lightweight Concrete" based on proprietary formula of UHPC (Ultra High Performance Concrete) high-strength concretes. Unlike conventional formulations, this mixture is extremely flexible and can be poured into much more flexible molds due to its ability to fill gaps more tightly.

In comparison with traditional concrete, the strength of such a formula increases by 7-10 times, which makes it possible to create structures that are as thin as possible for this material. At the same time, UHPC is absolutely impervious to gases and water. Humidity, salt and aggressive gases practically do not penetrate into its capillaries. Therefore, the Bellitalia collection will work equally well both on the street and in the interior. The furniture remains durable, and due to its dynamic shape and large cantilever extensions, it looks especially effective in an urban environment, breaking the usual stereotypes.

Bulk printing of concrete furniture

Norman Foster's Bureau, as the largest in Britain, invests time and money in innovative developments in several directions at once. We were convinced of this when we considered the studios. The Briton is creating the infrastructure of the future, working on real-life prototypes of housing on Mars and developing the potential of 3D concrete printing in architecture.

Foster + Partners, together with the Swedish company Skanska, are finishing work on a commercial concrete printing robot. Their technology significantly reduces time costs, allowing you to create both load-bearing structures and small architectural forms. According to the manufacturers, the robot can create any kind of curved surfaces that cannot be achieved with current standard production methods.

On a smaller scale, specifically for the production of urban furniture, 3D printing is used by the American experimental studio Rael San Fratello Architects. Architects have created the world's first bench printed from polymer concrete. The complex shape was modeled on a computer and then divided into 250 parts. Each detail was printed separately on an industrial printer, fastening them together from the inside.

Mushroom architectural furniture

Since the late 1990s, New York's MoMA PS1 Museum of Modern Art in Queens has been inviting young firms to build installations that address issues environment. For example, the Office for Political Innovation created a house-sized water treatment plant last year. We are interested in the pavilion, built a year earlier by The Living studio, a pavilion based on bricks from local mushrooms that grow on agricultural waste from corn stalks.

American architects have teamed up with Ecovative, the winner of the prestigious Buckminster Fuller Challenge technology award and the first environmental company to be ranked by Forbes in the "Best Business Stars Under 30" category. The authors experiment with natural materials that do not harm the environment.

For the MoMA PS1 project, a pavilion was created from standardized bricks, along with related furniture. All work on the manufacture and molding of bricks was carried out directly on the construction site. At the same time, according to the authors, such a brick is 15% stronger than traditional silicate. The company has already received a $14 million investment package, so we should expect new developments in this area.

Furniture is an integral part Everyday life. Furniture and other interior details shape our existence, create comfort and coziness, give practicality and aesthetic pleasure.

Furniture production technologies are millennia old. Many processes have remained unchanged, something has become a thing of the past, giving way to a new one.

The greatest success in the use of materials, the creation of new technologies and processing methods has been achieved in the past few years.

What can be called new technologies in furniture today?

New technologies of "air" furniture

Perhaps the most unusual options design of home interiors can be called samples of "airy" furniture. This technology uses a rather old principle that has been successfully implemented in the production of air mattresses for several decades. The difference is only in the complexity of designs, the intensity of their use and the scale of production.

By the way, the designs of the past had one very significant drawback, which significantly reduced their service life - they were made of PVC (even earlier - from dense rubber) and had welds. With prolonged or improper use, these seams could quickly fail and begin to let air through. In addition, such products had restrictions on the weight of the seated person and were not repairable.

Modern models have a warranty period of more than ten years, they are produced by a seamless method, they are easy to clean and repair. Besides. You can independently adjust the level of elasticity of your furniture by adjusting the air pressure inside each of its elements.

New technologies for the use of universal chipboard in furniture

Perhaps the most popular material for the manufacture of furniture structures today is laminated chipboard. The material itself is also well known to any professional and consumer.

Chipboard is a cheap analogue of natural wood and veneer. Thanks to various technologies surface coloring, such furniture can imitate stone, wood of any species, plastic, ceramics and even metal. At the same time, the laminate layer reliably protects any product from moisture, ensuring environmental friendliness and durability of your home environment.

New furniture technologies make it possible to widely use laminated chipboard not only for the production of economy-class furniture, but also for the assembly of sets that have a higher consumer class.

Technical tricks in furniture production technologies

Unfortunately, most of the technical innovations that are actively used in the manufacture of upholstered and cabinet furniture were invented outside of Russia, but this does not prevent them from being actively used in the domestic furniture production.

Among the most notable and popular new furniture technologies:

• The use of a high-precision laser for a strong fixation of the facing edge, increasing moisture resistance and significantly improving aesthetic characteristics.


• The use of nesting technology, developed about 20 years ago and based on the economical cutting of large-sized fiberboards. This technology significantly saves time for preparing parts and allows you to get ready-made components. high level accuracy.


• Design novelties that are achieved by modern technological means include a variety of types of surface aging. This can be textured structuring, spectacular brushing, patination with the help of special compositions. For this, both mechanical and chemical processing is used. The aged surface looks especially advantageous in the products of the Provence stylistic trend that is fashionable today; as well as imitation of rough processing to give the interior a brutal gothic look.

Continuing the theme of imitation of antique furniture in modern production, it is worth paying attention to Special attention on new furniture technologies that allow you to combine elements of various styles and trends in a single interior.

Eclecticism gained popularity due to the widespread collection of ethnic and subcultural souvenir items.

To make the "trophies" of avid travelers look organically in a single space at home, many collections use modular technologies, allowing you to combine elements depending on the variety colors interior background and individual accents.

New and modern technologies in furniture at exhibitions

You can see all the most advanced new furniture technologies and the results of their application at specialized exhibitions regularly held at Expocentre. furniture exhibitions(For example, exhibition "Furniture" held every autumn). Here you can learn in detail not only about foreign technologies, but also about the developments of domestic manufacturers used in the manufacture of furniture for home and office.

Cabinet furniture - these are pieces of furniture that have a "box" design, and are designed to be located along the walls. This category includes: tables, racks, cabinets, cabinets, walls and other types of furniture made from separate rigid parts.

The production of cabinet furniture is regulated by the following standards:

• GOST 16371-93: Furniture. General specifications.
• GOST 19882-91: Cabinet furniture. Test methods for stability, strength and deformability.
• GOST 28105-89: Cabinet furniture and tables. Test Methods drawers and half boxes.
• GOST 13025.1-85: Household furniture. Functional dimensions of storage compartments.
• GOST 28136-89: Cabinet wall furniture. Strength test methods.
• GOST 26800.4-86: Furniture for administrative premises. Functional dimensions of cabinet compartments.

There are several options for the technological process of manufacturing cabinet furniture. They can be divided into chains of various lengths:

• complete technological process- from the manufacture of material for the body base (chipboard, MDF, furniture board) to the finished product. This best option for mass and serial production, which can significantly reduce the cost of materials, but is very costly from the point of view of small businesses;
• average- production of furniture, where ready-made sheets of chipboard, fiberboard, MDF act as raw materials - in fact, only cutting and assembly;
• short (assembly only)- the production of cabinet furniture is carried out from the already cut-to-order canvases of chipboard, chipboard, MDF. This is the most popular option for starting a small business from scratch, which involves working on a specific order without buying expensive cutting equipment. Then, after developing an appropriate customer base and receiving serial orders, you can also think about purchasing your own cutting and edge banding machines in order to "lengthen" the process chain and expand production. This explains the relative ease of entering the furniture manufacturing business - in fact, it can plan in any sequence of the production cycle.

The manufacturing technology of any cabinet furniture is divided into five main stages:

1. Drawing up a project of the finished product in various planes;
2. cutting necessary materials for details of future furniture;
3. Drilling nests for fasteners;
4. Facing trim edges (laminated edge, veneer, PVC film);
5. Assembly of the finished product.

A detailed description of the technological process depends on the automation of production and the percentage of the use of manual and mechanized labor. The most progressive (and, accordingly, expensive) production is considered to be equipped with automated machines (CNC). The operator only needs to enter the dimensional data in a special computer program, design the desired product and give the “start” command.

In just a few minutes, the CNC machine will cut out the necessary walls and partitions of future cabinet furniture from clearly fixed materials, drill holes according to the development plan. It remains only to veneer the edges and assemble the finished furniture. But it is profitable to buy such lines in the presence of constant serial orders. It does not make sense to reconfigure the machine for each piece of furniture on an individual order. Therefore, consider for example the "golden mean" - the operation of a semi-automatic line of several machines with partial use of manual labor.

To start such a production, you will need the following equipment:

panel saw with manual feed of materials;

edge banding machine for facing straight edges, concave and convex elements;

drilling and filler machine for making blind and open holes for fittings, hinges, dowels;

Sander;

screwdrivers;

perforator;

cutting tools (milling cutters, drills, knives).

Description of the production technology of cabinet furniture:

1) After the development and approval of the sketch by the customer, a model of the future product is created using a computer program , which can be installed on a regular laptop.

2) A plate of the material from which the product will be made is fixed on the machine, sawn into separate parts in accordance with the cutting charts.

If furniture is made from fiberboard - this is where the preparatory work ends - the parts are sent for assembly. If we are talking about furniture made of chipboard or chipboard - rough blanks are subject to mandatory machining of sawn edges;

3) Furniture parts made of chipboard come to the edge banding machine, where with the help of glue and pressure press slices of plates are faced with a laminated edge , PVC film, melamine or other edging materials;

4) Depending on the equipment of the machine, holes for fasteners are done:

• semi-automatically- on filler machines;
• manually, using rotary hammers and electric drills, using drawings with additive schemes.

6) After the holes are added, the product is ground along the edges (to smooth, remove the overhangs of the edging material in height and length) and sent for assembly;

7) Control Assembly using hand tool helps to identify shortcomings and inconsistencies and eliminate them in the finished product. After that, the furniture is disassembled (if necessary), packed and sent to the finished product warehouse.

Organizational matters

For the legal registration of business, it was decided to create a Limited Liability Company (LLC) on common system taxation. This form makes it possible to work with both large wholesale suppliers and consumers, as well as retail buyers.

The following documents are required to register a company:

• information about the name of the enterprise;
• decision of the founders (protocol) on the opening;
• information about the director and accountant;
• details of the account opened for the contribution of the authorized capital (if the contribution is in cash), and the current account for conducting business activities;
• confirmation of payment of state duty;
• charter, indicating the amount of the authorized capital (at least 10,000 rubles) and such types of activities:

36.12 Manufacture of furniture for offices and shops

36.13 Manufacture of kitchen furniture

36.14 Manufacture of other furniture

51.47.11 Wholesale of furniture

52.44.1 Retail sale of furniture

52.44.5 Retail sale of wood products, cork and wickerwork

52.61.2 Retail sales carried out directly by means of television, radio, telephone and the Internet.

Requirements for the premises for the production of cabinet furniture:

a) first floor

B) the presence of all communications,

c) Three-phase electricity 380W,

D) access roads and loading platforms,

D) lack of dampness and high humidity.

Staff

To work in one shift (21 working days / month, including holidays and weekends), the following staff is required:

• director - 40,000 rubles / month;
• accountant - 35,000 rubles / month;
• customer service manager - 20,000 rubles / month;
• designer-designer - 25,000 rubles / month;
• production master - 30,000 rubles / month;
• shop specialists - workers with knowledge of the main types of furniture machines and the features of working with chipboard, fiberboard and MDF boards (5 people for 20,000 rubles / month);
• auxiliary workers - (2 people for 12,000 rubles / month).

Total: 12 people.

Estimated Wage Fund - 274,000 rubles / month.

Payroll taxes (37.5%) - 102,750 rubles / month.

Total salary expenses - 376,750 rubles / month.

Full material: vproizvodstvo.ru/proizvodstvennye_idei/organizaciya_biznesa_proizvodstvo_korpusnoj_mebeli

From this article you will learn:

• What does furniture manufacturing technology mean?
• What are the features of the production technology of cabinet furniture
• What is the essence of production technology upholstered furniture

Technological progress, art, culture - all these components of the modern lifestyle have an impact on the technology of furniture production. The creation of new styles and forms in furniture design has always been inextricably linked with fashion trends in general. Furniture production technology changes depending on the needs and aesthetic preferences of consumers, which form the demand for it. What are the features of the production of upholstered and cabinet furniture, you will learn from this article.

What does furniture manufacturing technology mean?

Depending on the operational purpose, furniture can be:

• household, that is, for use in residential premises;
• for public use;
• for placement in administrative and public buildings;
• for public and private transport.

Household furniture includes items that are used in the kitchen, in living rooms, bathrooms, on terraces, in hallways, in country cottages or cottages, and so on. We all use tables, chairs, sofas, armchairs, chair beds, mattresses, cabinets, kitchen sets, sofa beds and other furniture products.

In accordance with the functional purpose, all existing furniture is divided into those that are used for:

• sleep;
• rest (sitting);
• storage of things and various household items;
• food intake;
• performing any work.

Consider functional purpose on the example of a table, which, depending on the task performed and the technology used for the production of furniture, can be kitchen, dining, writing, magazine, work, compartment, drawing, surgical, computer, and so on.

The table will correspond to certain design solutions, dimensions and shape, be made of a certain type of materials - all these criteria depend on the functional purpose of any piece of furniture.

Depending on the design and technological features modern furniture It happens:

• collapsible;
• case;
• transformable;
• non-separable;
• built-in;
• hinged;
• sectional;
• wicker;
• bent;
• bent-glued.

Furniture production technology has an impact on its character. Various materials can be used for its manufacture.

Wooden furniture can be:

• bent;
• bent-glued;
• carpentry;
• wicker;
• pressed.

Furniture made of polymeric materials can be:

• cast;
• molded;
• glued;
• pressed.

Metal furniture happens:

• cast;
• stamped;
• welded;
• equipped with metal frames.

Such a classification of furniture production technology depends on the requirements that apply to it. They are functional, constructive, technical, economic and aesthetic.

The first group of requirements affects its functional characteristics, design and production features, it is with their help that the maximum level of consumer comfort is ensured, as well as satisfaction of its aesthetic preferences and compliance with generally accepted hygienic, physiological and psychological norms and needs.

With regard to design requirements, their observance in the design and production of furniture is necessary so that the finished items not only meet fashion trends, but also possessed stability, durability during operation, reliability, durability and simplicity in everyday use.

Technical and economic requirements mean that all manufactured furniture, regardless of the technology of its production, must comply with the existing requirements of technical regulations and state standards related to its production, including manufacturing features, material consumption rates and unification of components and parts finished products.

Types of furniture production

Modern manufacturers offer us the widest range of models of furniture items that can have different design embodiments, a different number of elements and parts, be made using a wide variety of materials, as well as production technologies.

The level of demand for a particular type of furniture is affected, first of all, by its functional purpose, then - appearance and quality level. As for the nature of production, we can talk about individual, as well as serial or mass approaches.

The technology of furniture production with an individual approach implies that interior items are produced with a limited quantity, in accordance with a special order, re-release of products is not provided. Based on this principle, workshops operate, specializing in the manufacture of high-quality furniture and other products according to individual requirements.

Serial furniture production technology is distinguished by the production of large batches, their re-release in accordance with a predetermined production plan. This is how most of the modern enterprises engaged in the manufacture of furnishings. According to the number of products in each series, we can talk about small, medium and large batch production of furniture.

As for the mass nature of furniture production technology, we are talking about large batches of products that are not subject to any structural changes for a long time. Enterprises of this kind specialize in the mass production of a small list of goods that are in high demand among consumers.

The technology of furniture production is influenced by the design features of all types of manufactured products. It may be different depending on the individual stages of production, but at the same time consistent with the general principles that relate to wood processing.

The first stage of the technology for the production of wooden furniture is cutting lumber, the moisture level of which does not exceed 2%, into rough blanks. The next stage is the machining of blanks, transforming them into finished parts of the required size.

A similar production technology is used for the manufacture of furniture from pressed wood, bent, bent-glued and glued wood materials. Final stage production involves applying a paint coating to the processed workpieces.

Cabinet furniture production technology

Cabinet furniture is called items with a box structure, designed to be placed along the walls. This category is represented by tables, racks, cabinets, cabinets, walls and other types of furnishings, which include separate hard parts.

In the production of cabinet furniture, the requirements of the following state standards must be observed:

• GOST 16371-93 “Furniture. General technical conditions".
• GOST 26800.4-86 “Furniture for administrative premises. Functional dimensions of cabinet compartments.
• GOST 28105-89 “Cabinet furniture and tables. Test methods for drawers and half drawers.
• GOST 13025.1-85 “Household furniture. Functional dimensions of storage compartments.
• GOST 28136-89 “Cabinet wall furniture. Strength test methods”.
• GOST 19882-91 “Cabinet furniture. Test methods for stability, strength and deformability.

Depending on the length of the production process, the production technology of cabinet furniture can be divided into the following options:

• The complete technological process involves all stages of production, starting with the manufacture of materials for the case (it can be chipboard, MDF, furniture board) and ending with the assembly of finished products. This option is optimal for mass and serial production, since it significantly reduces the cost of materials, but it is not suitable for small businesses due to high costs.
• The middle cycle involves the production of furniture from finished chipboard sheets, fiberboard, MDF, that is, in this case we are talking only about cutting materials and assembling finished products.
• A short process consists in the production of cabinet furniture on the basis of sheets of chipboard, chipboard, MDF already cut to order, that is, this option is characterized exclusively by the assembly of finished furniture.

The production technology of any type of cabinet furniture includes five main stages:

1. Drawing up a project of the finished product in various planes.
2. Cut out the necessary materials for the details of future furniture.
3. Drilling sockets for fasteners.
4. Facing cut edges (laminated edges, veneer, PVC film are used for this).
5. Assembly of the finished product.

The detail of the description of the furniture production technology is affected by the automation of production and the percentage of the use of manual and mechanized labor. The most advanced (and therefore expensive) production involves the use of automated CNC machines. In this case, the task of the operator is only to enter the dimensional data into a specialized computer program, design the desired product and start the machine.

The furniture production technology in this case is as follows:

1. After the sketch is developed and approved by the customer, using a special program installed on a regular laptop, it is necessary to create a model of the future product.

2. Fix on the machine a plate of the material from which the product should be made; the machine independently cuts it into individual parts based on the cutting charts.

The production of furniture from fiberboard involves the end of the preparatory work and the beginning of the assembly of parts. If materials such as chipboard or laminated chipboard are used for the production of furniture, then the sawn edges of the rough blanks must be machined without fail.

3. Furniture elements made of chipboard are sent to an edge banding machine, on which, with the help of glue and a pressure press, the slices of the boards are faced, using a laminated edge for this, pvc film, melamine or other edging materials.

4. There are two options for making holes for fasteners, which depend on the configuration of the machine:

• semi-automatic, if we are talking about a filler machine;
• manual, in which holes are made with punchers and electric drills, using drawings with additive schemes.

5. At the end of the addition of holes, the edges of the workpieces are ground (for smoothing, removing edging material in height and length), and then sent for assembly.

6. During the control assembly using a hand tool, shortcomings and inconsistencies are identified and eliminated. Then the finished products are dismantled (if necessary), packaged and sent to the finished product warehouses.

Technology for the production of upholstered furniture

The volume of upholstered furniture in the specialized market is approximately 15%. Its production is a rather attractive niche, in particular, if we talk about small and medium-sized businesses.

We will analyze the technology for the production of upholstered furniture using the example of manufacturing the most demanded and at the same time difficult in terms of execution product of this group - a sofa. We will consider a sofa bed, which assumes the presence of a special transformation mechanism. In this it differs from such furnishings as armchairs, chairs, etc.

The structure of all sofas is generally the same, they consist of:

• Frame - the main structural element to which other parts of the sofa are attached. The strength characteristics during operation depend on it, this is the base part to which the remaining components are attached, which form the appearance and give softness.
• Elements of elasticity (they can be represented by soft fillers and spring blocks).
• Transformation mechanism.
• Covers with upholstery fabric.

The production technology of this type of furniture is as follows:

1. Wooden blanks are cut out of plywood and boards in the carpentry shop, from which the frame of the future sofa (or other piece of upholstered furniture) is then assembled.

The preparation includes the following steps:

• cutting lumber (plywood) along the length using a trimming machine;
• cut plywood in width using a circular saw;
• grinding the resulting part using a four-sided machine, cutting spikes and lugs on a tenoning machine;
• cutting out internal parts from sheets of fiberboard or chipboard, for this a hand-held power tool is used;
• fastening of the transforming mechanism (used in the production of folding sofas);
• base frame assembly.

2. The direction of the finished frames to the upholstery shop for pasting with foam rubber and shelling with upholstery material. First of all, the wooden base is pasted over with a special nonwoven fabric- darnit. This is necessary so that during the operation of finished products they do not knock or creak.

3. Further, the technology of furniture production involves the installation of elements of elasticity (softness) - spring blocks that perform orthopedic functions. Their fixation is carried out evenly over the entire surface area of ​​the product and in its central part.

4. This is followed by pasting the perimeter of the blocks with foam rubber, this eliminates the possibility of contact with a rigid frame.

5. From above, the spring block is glued with a dense woven material, which prevents abrasion of the upper layer of the gasket material on the spring block.

6. In most cases, spangon, foam rubber or coconut coir are used as a cushioning material.

Spangon and foam rubber (secondary foaming) are more budget options, but keep in mind that two years active use the sofa will lead to its subsidence and failure.

Coconut coir can be called a tougher and more durable material that can last about 7-8 years.

7. The next element of softness is laid on top of the cushioning material - foam rubber, the height of which is 40 mm, the density is 35-42. Foam rubber and upholstery material are laid between themselves with a padding polyester, which makes the foam rubber breathable.

8. The equipment of the sewing workshop allows you to work with a wide variety of finishes - from faux fur to genuine leather. In the sewing shop, the upholstery fabric for future sofas is cut, and then in the upholstery shop, it is adjusted to the multilayer base.

9. The sewing workshop is used for sewing covers for certain elements of upholstered furniture (pillows, backrests, armrests, seats). They are put on a base frame, to which a soft filler (foam rubber or synthetic winterizer) is attached.

10. Then a control assembly and final design of the product is carried out, after which the finished sofa is packed using polyethylene and cardboard, and sent to the warehouses of finished products.

Where to buy high-quality and safe paintwork materials for furniture

JSC Raduga has been operating since 1991 (former Tsentrmebelkomplekt, Decor-1). The company was organized to supply raw materials to enterprises that are part of ZAO Tsentromebel.

Today, the company's permanent business partners are not only Russian manufacturers, but also leading companies from Germany, Austria, France, Italy, Switzerland, Finland, Poland, and Sweden. Our office is located in the center of Moscow, as well as our own warehouse complex with an exhibition hall of 200 m².

In our warehouses, located in the near suburbs of Moscow, there is always a large selection of raw materials, materials and components for the production of furniture and joinery. The assortment includes more than 300 types of varnishes and 400 types of dyes, emphasis is placed on the sale of varnishes and dyes with a dry residue.

At the request of customers, our team produces polyurethane enamels in almost all colors in one or two days. We offer adhesives from five leading European manufacturers, natural veneer and lumber - more than 60 types of common, exotic and exclusive species. There is always a front and mounting hardware available - more than 4,000 items from manufacturers from Europe: Austria, Poland, Germany, etc.

Every month we process requests from more than 1800 clients. These include both large furniture factories as well as private entrepreneurs.

Deliveries of goods are carried out throughout Russia. Our company delivers goods in Moscow free of charge. Products are shipped by car in all regions of Russia.

Our firm takes the training of its own specialists seriously. Managers systematically undergo internships in those engaged in production finishing materials firms in Germany, Italy, Austria, Finland. Employees of our company provide technical assistance to customers.

We invite you to cooperate on mutually beneficial terms! We value our customers and try to find individual approach to every buyer.