Toilet      06/16/2019

Do-it-yourself sawdust stove from a gas cylinder. We are studying the benefits of using a sawdust stove and trying to make it ourselves. How to burn pine chips in a contour stove

To heat small spaces, air heaters or expensive stoves are often used. But, with a little ingenuity and skill, you can build from practically waste materials bake long burning, running on one of the cheapest types of fuel - sawdust. good for its simplicity. It is easy to install in a greenhouse, use it to heat a garage, country house or other premises small size. There is no need for electricity or gasoline.

This environmentally friendly and most economical type of fuel comes in several types. One of them - loose wood chips and sawdust. They are easily obtained from woodworking plants where they are waste material or if there is a carpentry shop nearby. Briquettes and pellets are made using a special press. This process can be done at home with the help of simple devices.

The next type of fuel is pellets. They are much more profitable than ordinary firewood (they burn longer, and the cost is several times lower). They are very convenient to transport and store. Pellets are small capsules (diameter about eight millimeters) made from compressed sawdust.

In addition to pellets and loose sawdust, they are used for long-burning stoves fuel briquettes. They are cylindrical, rectangular, six- and octagonal (Pinii-Kay).

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Benefits of using sawdust as fuel

  • Low fuel cost;
  • Ease of storage;
  • Heat transfer and combustion duration are higher than that of regular firewood or peat briquettes;
  • Pellets do not emit soot or toxic substances when burned;
  • Combustion products remaining from burning sawdust - good fertilizer for garden;
  • There is much less waste from sawdust and pellets than from firewood and coal;
  • Due to the fact that sawdust is always dry, you can use it to light the stove at any convenient time, while firewood sometimes requires additional drying;
  • The combustion of fuel briquettes or sawdust produces much less ash and ash than the combustion of wood.

Disadvantages of using sawdust

Disadvantages include dust from sawdust, which can in rare cases cause an allergic reaction, and also the fact that sawdust can spontaneously combust if stored improperly. However, both of these factors are extremely rare.

How to make fuel briquettes for use in a long-burning stove

To make briquettes from sawdust you will need:

  • wooden beams, nails and hammer for assembling the press;
  • two metal cylinders – forms for future briquettes;
  • sawdust;
  • water.

Step-by-step instruction:


Another similar way to make fuel briquettes for a stove is to put together several wooden boxes with many cells, mix sawdust with water and a small amount of clay, tightly hammer this mixture into the cells of the boxes to allow the water to come out. After a day, we take out the fuel briquettes and use them for their intended purpose.

Do-it-yourself Bubafonya sawdust stove

Since the combustion temperatures of sawdust are higher than the combustion temperatures of firewood, the walls of the fuel tank must be made thicker - at least 10 mm. And to ensure against fire safety the furnace is installed on a foundation and equipped with a reflective screen, a water circuit, or the furnace is lined with refractory bricks.

Furnace installation material:

  • thick-walled barrel with a sealed bottom (or used gas cylinder) for the firebox, it is advisable to choose a volume of about two hundred liters;
  • two pieces of metal pipes;
  • channel;
  • sheet metal;
  • grinder, grinding and cutting wheels for it;
  • hammer;
  • welding machine and electrodes;
  • hacksaw for metal;
  • bricks and cement for the foundation.

Work must be carried out in accordance with safety regulations. In addition, work must be done close to a source of electricity.

1. Fuel tank

If a barrel or cylinder is used, the top part must be cut off. To do this, use a grinder or a hacksaw. The upper part is cut according to the markings, carefully ensuring that the tool does not overheat and that the cutting line is even. The remaining part can be used as a furnace lid in the future.

If the fuel tank is manufactured by welding from sheet metal, it is pre-bent into a radius of sheet bending machine, then connect welding machine in the shape of a cylinder. A bottom of the appropriate size is cut out of this cylinder from a piece of sheet metal and welded, monitoring the quality of the weld.

The diameter of the pressure circle should be slightly smaller than the diameter of the fuel tank. This will ensure its free movement in the firebox as the fuel burns. In the center of the pressure circle it is necessary to cut a hole equal to the diameter of the supply pipe. After this, the channel is cut into 4 equal sections and welded to the circle. This is necessary to increase the mass of the pressure circle and provide additional structural strength.

The length of the supply pipe is calculated as follows: measure the length of the fuel tank and add from 20 to 50 cm to this value.

The supply pipe and the pressure circle are connected by welding.

It is necessary to make a damper on the pipe, with the help of which the amount of air entering the oven will be regulated. The simplest damper is a small metal circle with a handle made of a steel rod for ease of use.

3. Outlet pipe

To attach it to the firebox, markings are made on the top of the tank and a hole is cut equal to the diameter of the outlet pipe. After this, the pipe is connected by welding. The pipe is connected to the main heating system using a clamp and heat-insulating material (fiberglass).

4. Cover

The lid is cut from a piece metal sheet or use a cut part of the barrel for this. A hole is cut in the center for the supply pipe and handles made of bent metal rods are welded.

To protect the stove from overheating and improve heat distribution, a sheet of metal - a reflector - is welded to the outer part of the fuel tank (with short metal corners).

The foundation is laid out from two rows of refractory bricks.

How to properly drown “Bubafonya” with sawdust

Before putting sawdust into the Bubafnya, a small diameter pipe is placed inside the combustion chamber. Sawdust is placed around this pipe, compacting it tightly.

When the sawdust is laid to the very top, the pipe is pulled out. Thus, sawdust is placed in the furnace in such a way that the resulting combustion products will be blown down by the air flow (draft) into the shaft formed by the pipe.

The sawdust is set on fire with a torch or matches, covered with a pressure disk and a lid, and the stove is observed for several minutes, adjusting the size of the valve gap and, accordingly, the draft and intensity of combustion.

Thus, from the cheapest possible materials, a long-burning furnace using biologically clean fuel with an efficiency of almost 100% is obtained. The Bubafonya sawdust stove is the best option for budget-conscious owners.

Often the problem stove heating is not how to light a fire, but how the stove will fill the house with warmth. The laws of thermodynamics dictate: the longer the time and intensity of fuel combustion in a stove, the more heat is released. You can increase the burning time in two ways: by continuously adding firewood (adding coal) and correct adjustment combustion mode. If the first method is available to everyone, including the automatic machine, then to master the second method, you will have to understand some of the features of the device and control of the furnace. And then, armed with knowledge, using the trial and error method, turn the “heating problem” into the “art of heating.”

Basic principles of furnace firing

In order to understand how to properly heat a stove, you need to familiarize yourself with it internal structure and ways to control the intensity of fire in the firebox.

Device diagram

Any stove, boiler or fireplace consists of three main parts:

  1. Firebox.
  2. Heat exchanger.
  3. Pipe.
  • The firebox, or combustion chamber, serves to create a controlled fuel combustion process. Represents a conditional closed space, intended for burning combustible materials - wood, coal, peat, etc. Prerequisite in the manufacture of the combustion chamber - high heat resistance.
  • The heat exchanger is the part of the furnace through which the heat of the burned fuel is transferred to the environment. This could be the boiler coil or just the furnace wall. The main task is to transform thermal energy obtained from the combustion process of fuel into a different form: heat the air around the hearth or the liquid inside the boiler. In fireplaces, as in a fire, infrared radiation plays the role of a heat exchanger.
  • The pipe serves to remove smoke generated during the combustion process. And also to create thrust - accelerated movement of air flow, which promotes combustion. The pipe is the prototype of all turbines that are used today in both conventional cars and spaceships. The higher the pipe, the greater the power of the furnace.

Diagram of the Russian stove

Control is carried out using 4 controls.

Two doors - one for the combustion chamber, the other for the blower. Chimney damper (or damper) and view.

The combustion chamber door is designed for placing firewood, coal, and briquettes into the firebox. In working order it must be tightly closed. For this purpose, it is equipped with a locking device in the form of a bolt or latch.

The ash door is one of the main levers of influence on the combustion process.

With its help, the supply of oxygen-enriched air into the combustion chamber is regulated. When lighting wood, it closes tightly. As the combustion process stabilizes, it opens and remains in this state for the entire duration of the fire. If we draw an analogy with a car, this is the accelerator, the gas pedal.

The view is installed directly at the transition from the firebox to the pipe. With its help, you can regulate the outflow of smoke, as well as separate the firebox from the chimney after the fuel has burned out. This allows you to keep the house warm longer during the cold season. To make a view, cast iron is traditionally used, which can long time withstand significant temperature changes. The frame is mounted in brickwork, on top of which a lid is put on, and then a pancake.

IN Lately The view is used less and less. Stove makers prefer to install another additional valve instead. The advantage of the valve is that it is easier to control the flow of smoke, your hands do not get dirty with soot, there is no need for gloves (touching the view with your hands without gloves can lead to burns).

Classic cast iron viewer for a Russian stove

The chimney valve is installed on the pipe after the view and is a device for regulating the exhaust gases. In interaction with the view, the valve serves to optimally adjust the combustion process. In addition, in harsh climatic conditions, with the help of a chimney valve, the best operating conditions for the pipe, which is susceptible to frost and acid corrosion, are achieved. If the stove chimney is made of brick, then a cast iron valve is installed, consisting of a frame and a slider. If the pipe is metal, the valve is made of the same material.

Russian chimney valve in a Russian stove

What is better to heat and what to choose: pros and cons of different types of fuel

There are the following types of fuel for stoves and fireplaces:

  • natural gas;
  • hard and charcoal;
  • diesel fuel;
  • firewood, wood briquettes and pellets;
  • peat and others.

The choice of a specific type of fuel depends on many factors. These include the region of residence, the area of ​​the premises, the type of boiler or furnace equipment. In addition, different types of combustible materials have different costs, which also affects the final result. If the house is located in a wooded area where there is a lot of natural wood material, there is no point in heating it with expensive imported coal or diesel fuel. And, conversely, in regions where coal is mined, but with a steppe landscape, it makes more sense to use coal.

Each type of fuel has its own advantages and disadvantages. This table shows the most characteristic properties of combustible materials from the point of view of convenience and safety of their consumption.

Table: comparative characteristics of various fuel materials

Fuel Minuses pros
Wood fuel Lengthy process of preparation and storage. Requires special storage space. High environmental performance.
An inexhaustible, renewable resource.
Availability.
Natural product. Not an expensive price.
Explosion safety.
Coal The price is higher than that of firewood.
Requires special storage space.
The need to dispose of combustion waste (ash).
Complex kindling process.
The combustion temperature and efficiency are higher than that of firewood.
Relatively inexpensive fuel.
Explosion-proof.
Compactness.
Natural gas The need to install complex equipment that requires constant maintenance.
Mandatory periodic replacement of worn parts.
The price is higher than electricity.
There may be gas leaks leading to explosive situations and fire.
Poisonous to humans.
Ease of use. Versatility (serves both for heating the room and for other household needs).
Does not require storage space.
If there is a highway, it does not require procurement and delivery.
Cheaper than wood and coal.
Electricity High price.
Consumption restrictions. Dependence on natural phenomena (wind, storms, snowfalls). Dangerous to human health and life.
Ease of use. Waste-free operation. Ecological cleanliness.
Diesel fuel Requires a fuel line or tank to store fuel.
Supports combustion.
Has a persistent characteristic odor.
High price.
High combustion temperature and efficiency.
Autonomy. Possibility to make large reserves.
Inexpensive equipment to use, no permits or inspectors.
Wood chip briquettes Requires storage facilities, transportation and loading and unloading operations. Ease of use.
Affordability.
Explosion safety.
Waste-free process for heating your home.

Among other things, combustible materials can be compared in terms of their coefficient useful action(efficiency).

Table: Efficiency of various energy carriers

The vast majority in our country uses firewood. Despite some disadvantages, firewood belongs to the category of renewable fuels and its resource in the forest zone is practically inexhaustible. Therefore, let us consider the main characteristics of this unique and accessible type fuel in more detail.

First of all, you need to know that different types of wood produce different amounts of heat when burned. This is due to the density of the wood itself and the amount of moisture contained in them. For example, such tree species like willow, linden, poplar, and aspen contain a lot of bound water, and drying takes a long time (up to 2 years when stored under natural conditions). Procuring them as fuel is not recommended.

The best raw materials for firewood are oak, pine, larch, and birch. Apple, pear and cherry trees burn well, but they are not harvested on an industrial scale. The table below shows data reflecting the calorific value of various tree species.

Table: calorific value of firewood from various tree species

Different calorific values ​​for different breeds wood

An important indicator of the effectiveness of firewood is its degree of dryness.

Wood moisture content is considered optimal not exceeding 25%. Raw, freshly cut wood has a moisture content of about 60%. Drying in natural conditions (under a canopy that protects the warehouse from precipitation) lasts from 1 to 1.5 years, depending on the region and climatic conditions.

In this regard, granulated wood briquettes have a significant advantage, which during the manufacturing process undergo forced drying in industrial dryers.

Video: making a sawdust press

Video: do-it-yourself briquettes for heating stoves

How to properly heat a stove with coal, wood and other fuels in the house - instructions and recommendations

In addition to fuel, you should preparatory work and purchase special tools.

Required materials and tools

In order to make the furnace fire safe and comfortable, special devices and tools were invented. With their help, a whole set of simple actions are performed to ensure conditions for normal operation of the furnace.

  • Axe. One of the most ancient instruments. With its help, houses were built and firewood was collected. Use an ax to chop wood well the right size, cut wood chips.
  • Poker. An indispensable tool for laying and screwing firewood (or other fuel) in the stove. The convenient poker is made of metal, but has wooden handle. It comes in different lengths, which should be selected in accordance with specific operating conditions. A properly selected poker should easily penetrate between the grates to clean it from ash.
  • Metal scoop. Needed for regular cleaning of the oven. The size of the scoop is selected based on the size of the blower - the shovel should fit freely into the opening of the blower door.
  • Metal tongs. Very handy tool, which allows you to manipulate all the hot parts of the stove - the doors of the firebox, the ash pan, the wood basket in the fireplace, etc.
  • Grip made of heat-resistant material. As a rule, it is made in the form of a mitten on the right or left hand. It differs from a regular mitten in that it is made of materials that are resistant to combustion and do not conduct heat well. The grip is protected on top by special fiberglass and filled with heat-resistant cotton wool inside. With its help, you can safely move the valves on the chimney without fear of getting burns. A high-quality grip is made of a material to which soot practically does not stick.
  • Metal bucket. Serves to clean the ash cavity from ash and ash.

Set of tools and accessories for the fireplace

Fire safety rules for the operation of stove heating and preparatory work

In order for the stove to serve for many years and not cause trouble, certain rules must be followed. They were “invented” by life itself, which forces us to treat the stove not only as a source of heat, but also as a potentially dangerous unit. Careless handling of fire can lead to disastrous and even tragic consequences.

Folk sign. If in a house heated by a Russian stove, the next morning the eyes become watery or sour (as with conjunctivitis), it means that it is leaking through the cracks in the stove. carbon monoxide. The stove needs repair. And until it’s done, you can’t leave the heat in the stove overnight; you can only heat it during the day. It is recommended to ventilate the room before going to bed.

First of all, the stove must be in good working order; there should be no cracks, sagging or poorly closing doors. The furnace pipe must comply with the standard dimensions. It is best to cover the floor in front of the firebox with a metal sheet. The recommended size is 1 m from the blower door. Firewood should be stored out of the area of ​​possible ignition.

You need to light a fire with small wood chips, birch bark, and paper. Starting with low heat, gradually bring the oven to operating mode.

Dry alcohol in tablets

Before each new firebox, the cavity of the combustion chamber, grate bars and the space of the ash compartment must be cleared of ash and ash. Only under this condition will the oven function optimally.

The chimney should be cleaned at least once a year.

If the stove has been idle for a long time, the first time it needs to be prepared for regular heating. To do this, paper is burned in the firebox. You need to burn it until there is a stable draft in the chimney. Views and shutters should be as open as possible. The blower is covered, the thrust is created by the nozzle of the fuel chamber.

Video: how to light a brick stove at the dacha

Only after this should the main portion of firewood be laid. Laying methods can be varied, but the basic rule is that the distance between the logs should be such that air can freely flow around the fuel from all sides. Usually this is about 1–2 cm. In this situation, the firewood begins to burn together, releasing maximum heat.

Proper placement of firewood in the firebox is the key to long service life of the stove.

How to properly heat a stove with wood: the “black” method

At the beginning of lighting the stove, the amount of firewood is small, just enough to get stable coals. Approximately, this should be a layer 30–35 cm from the grate plane. If the kindling is made with peat or granulated briquettes, the layer may be smaller - about 15–25 cm.

If the combustion process has become stable, the next portion can be added only when the fuel has burned down to 50%.

Premature intervention (scooping, adding new firewood, etc.) can extinguish the flame of the fire.

The color of the flame can be a good guide. The best heat transfer rates will be when the fire emits a light yellow color. If the color is red, it means the combustion temperature is low. The firewood may not have been dried enough. A white glow indicates excessive draft, similar to that created in blacksmith's forge using bellows. In this case, you can close the blower door or reduce the cross-section of the pipe using a valve or view. Combustion at high temperatures leads to the fact that the heat, without having time to warm up the heat exchanger, flies into the open space of the street.

Optimal combustion mode of wood in the furnace firebox

In order to increase the efficiency of the furnace unit, you should carefully monitor the position of the doors and valves. Thus, it has been experimentally established that when unclosed combustion door, up to 45% of the heat evaporates into the surrounding external environment. The door is only 1 mm poorly closed. reduces furnace efficiency by 10%. Therefore, always after adding fuel, it is necessary not only to close the door, but to close it tightly using locking mechanisms. Among other things, this will help prevent sparks from flying from the firebox into the living area, which is likely to lead to a fire.

The duration of combustion of the stove depends on the type of fuel used.

When using wood-burning materials, it is recommended to fire for 1–1.5 hours. The approximate temperature of the furnace walls is optimal in the range of 75–85 degrees. More heat negatively affects the masonry, leading to the gradual destruction of bricks and binder mortar.

If the combustible material is coal, the burning time of which is longer, the whole process is extended to 2.5–3 hours. During this time, the stones should completely burn out, only the non-combustible part of them, the so-called ash, will remain in the firebox.

The combustion process ends after the combustible materials have completely burned out. Evidence of this is usually the absence of a blue final flame, in which the residual carbon monoxide burns. At the final stage, it is recommended to clean the firebox and ash pan, close all doors tightly and reduce the draft in the pipe to a minimum using valves. If everything is done correctly, the stove will give off heat to the living space for a long time, maintaining comfortable temperature air.

Video: Kindling methods

The fireplace is a very nice detail in the interior. It brings special comfort and immediate warmth to the house. But when using it, you must adhere to certain rules.

Built-in fireplace

Since the fire in the fireplace is practically open and can inadvertently cause a fire hazard, the safety requirements for burning a fireplace are stricter and this is justified.

In fact, the firebox of a fireplace is comparable to a “black” firebox, the only difference being that the smoke is disposed of using a smoke extractor.

Before lighting a fireplace, first of all, you need to make sure that the chimney is in good working order. To do this, burn a paper rope at the pipe opening, having first fully opened the valve. If the draft is satisfactory, you can start lighting the fire. This is done in the same way as in a Russian oven. The only difference is that there is no need to manipulate the vent doors - there are none in the fireplace, the air flow is carried out in a free form. The room in which the fireplace is installed must be well ventilated; if there is a lack of oxygen in the environment, the flame in the hearth will be uneven and smoking.

To light a fire in a fireplace, it is best to use wood species that burn evenly, without sparks. These include birch and alder. Resinous species - spruce, pine, fir - due to their structure, can emit drops of hot and burning resin into the environment. Crackling and sparking in the fireplace is also fraught with the destruction of the pyramid of firewood, scattering it throughout the crucible.

Peat and wood chip briquettes have proven themselves well. In the fireplace they burn evenly and give off 30% more heat. It is also important that briquettes can be burned at the very bottom of the firebox, while firewood has to be stacked in a pyramid and the temperature peak rises closer to the hood. This significantly reduces heat transfer.

Peat briquettes

In order to increase safety when using a fireplace, it is recommended to use a decorative metal grate that prevents “shooting” embers from entering the residential part of the house.

If large quantities of fine-grained material are available, such as wood shavings or sawdust, straw, sunflower cake, etc. Briquettes can be made independently using a simple device.

The ancient profession of stoker has been replaced today automated systems. But at home and dacha conditions People are increasingly setting up their own hearth. And I would really like that this wonderful tradition does not become the cause of troubles and disasters. To do this, you just need to treat the stove itself with care and fully observe fire and personal safety measures when using open fire.

In small utility rooms It can be very cold in autumn and winter. It is not always possible to solve the problem by purchasing Construction Materials for the construction of a furnace. But if you have the body of an old washing machine, a gas cylinder or a tin barrel, you can build a long-burning stove in a matter of days.

With the onset of cold weather, houses become cozy and warm, and you don’t really want to go outside, where the frosty air tries to penetrate under your clothes and makes you shiver from the cold. In small utility rooms, garages, and greenhouses, the air temperature drops almost to the same level as outside. It is impractical to install a large stove on 15-20 meters of working area, but it is also impossible to engage in useful activities in such conditions. Is there any way out in this situation? A simple model You can make sawdust stoves yourself in a short time using simple drawings. Thanks to it, the room will always maintain the optimal temperature.

Furnace structure and operating principle

The round fuel tank contains a second bottom, under which there is a compartment for storing firewood. The firewood chamber is equipped with a door and an ash pan. A hole is cut in the bottom into which a cone-shaped pipe is installed.

The top of the fuel tank is closed with a lid. There is a valve on the chimney pipe. After the cone is installed, the tank is loaded with sawdust. Fuel material you need to pour it slowly, distributing it evenly and compacting it. When the sawdust is filled in, the cone pipe must be carefully pulled out. The chimney passage is cleared of sawdust.

Firewood is stored in the lower compartment. The damper on the chimney must be opened. The firewood is ignited, and the free flow of air helps it ignite quickly. The flame spreads to the sawdust, the stove heats up and releases heat into the surrounding space.

Attention! The pipe that forms a free path in the sawdust must be in the form of a cone. Otherwise, it will not be possible to pull it out.

Why is sawdust used as fuel?

Using sawdust as a combustible material is very beneficial because:

  • this material is available and cheap, and in most cases costs nothing at all;
  • sawdust has excellent heat transfer, allowing it to warm a room up to 20 meters in area for 6-8 hours;
  • You can use the material in the form of bulk, briquettes or pellets.

Sawdust, which lies around as useless garbage in the room, turns out to be of good service. And if we are talking about a carpentry workshop, then you can now completely forget about the heating problem.

Attention! The cheapest sawdust is briquettes or loose sawdust. Pellets are used in extreme cases, as they require significant financial expenditures.

Necessary materials

Cases from washing machines, pipe parts large diameter, metal containers from gas cylinders, barrels (with a wall thickness of at least 50 mm) - all this can serve as a fuel tank. Other required design elements are:

  • metal sheet, the thickness of which is at least 5 mm;
  • metal pipe with a diameter of approximately 100 mm;
  • fittings and metal corners.

Old Russian traditions are returning to modern life. The Russian stove with a stove bench is not at all similar to what it was before, but its versatility and ability to create unique comfort in a living space make it more in demand and necessary than ever.

In order not to be distracted during the work process while searching the right tools, you need to prepare in advance:

  • grinder and hacksaw (some parts will have to be sawed off and adjusted to size);
  • chisel and hammer;
  • welding machine (for connecting structural elements into one whole).

Capacity about 200 l. Ideal for making a compact oven. If you have a gas cylinder available, then by cutting off its upper part, you can get a ready-made lid for the stove, which you don’t have to cut out yourself.

Construction stages

The work is carried out in stages, and it is necessary to strictly observe the dimensions of the holes being cut in order to prevent the formation of cracks during installation of the structure:

  1. A hole with a diameter of 100 mm is cut out in the upper side of the body. (a pipe with the same cross-section will be connected to the pipe, and the pipe to the fuel tank).
  2. To make the bottom of the oven, you need to place the tank on an iron sheet, outline its contours and cut out the resulting circle with a grinder.
  3. In the central part of the bottom is cut out round hole with a diameter of 50 mm, into which a perforated section of pipe will be installed, the length of which is equal to the height of the tank or slightly exceeds it. The holes must be made in advance. 40-50 cuts 10 mm long. will be quite enough. Now the pipe needs to be installed in a round hole in the bottom and secured by welding.
  4. The cover on the fuel tank is cut from a metal sheet. To make it easier to lift, you can weld handles from fittings and secure the lid with metal corners. A hole is cut in the center of the lid equal to the diameter of the perforated pipe.
  5. Right there, on the lid, closer to its edge, another hole is made. With its help, the draft will be regulated, so the hole should be closed with a flap. An iron circle with the same diameter as the hole for the rod is cut out. A hole for the bolt is drilled in the round damper, and the bolt itself is welded to the cover in advance.
  6. The damper is attached to the bolt using a nut. Now the blower can be opened and closed by adjusting the draft.
  7. To the side of the fuel tank in drilled hole The pipe is installed and welded tightly. The chimney is attached to the pipe using a clamp; the joints are wrapped with heat-insulating material and additionally secured with wire.
  8. Two studs connected to the outer sides of the tank and a stand of metal corners allow you to turn the stove over in order to clean it of ash.

Even for beginners who are little familiar with stove craft, it is not difficult to make a long-burning stove. It’s even more pleasant that the work was done without anyone’s help, with your own hands.

Is it possible to heat a potbelly stove with sawdust?

Another way is to cut out an iron circle with a hole in the center in advance, which will act as a pallet. The cone-shaped pipe with its narrow end should fit tightly into the hole.

After installing the cone, sawdust is poured into the tray. Firewood is placed in the lower part of the stove. The metal cone is carefully pushed out of the pan so as not to “smear” the edges of the free passage among the mass of sawdust. Then the lid of the potbelly stove is closed, the wood is set on fire, and a cheerful light begins to dance across the wood, and then spreads to the sawdust.

Attention! The tray can be removed at any time and the firewood can be used again.

Portable sawdust stove

A miniature version of a sawdust stove will appeal to people who, due to circumstances, often spend time in the fresh air. Having frozen and shivered under the open sky, you really want freshly brewed, aromatic, hot tea. And in these conditions, an excellent way out of the situation would be to use portable design. For it you will need:

  • empty can cylindrical shape;
  • wire;
  • wire cutters;
  • stick or tube with a diameter of 2.5-3 cm;
  • pliers.

It’s better to immediately cut off the lid and throw it away - you won’t need it. A small hole with a diameter of no more than 2 cm is cut out in the center of the bottom with a knife. Now you need to insert a stick or tube vertically into the jar so that it covers the hole in the bottom. A scattering of sawdust is carefully poured into the jar and compacted with your fingers. When the container is full, the tube or stick must be slowly pulled out of the jar, preventing sawdust from getting into the free passage.

The next step will be the construction of a wire stand. The required piece is separated from the wire skein with wire cutters. It is connected in the shape of an equilateral triangle so that the can does not fall through, but rests on the wire. The connection points are fixed with any in an accessible way. The corners of the triangle need to be bent to one side so that the stand rests evenly on a horizontal surface.

The jar, compacted with sawdust, remains to be placed on a wire structure; pieces of paper, twisted into small rolls, are placed below and above in the passage between the sawdust. Now you need to light the mini-stove. You can place mugs of water on it, heat up food in plates, etc. If the dishes are small, then you can build a stand out of wire.

Attention! The sawdust must be dry, otherwise it will only smolder and all efforts will go down the drain.

Precautionary measures

The sawdust stove heats up very quickly. The metal gets very hot, so you should not touch it with bare hands. You can get burned right away. Under no circumstances should the area in which the stove is located be allowed to become cluttered. Highly flammable materials will immediately catch fire. And a real fire will start.

For the same reason, you should not leave the room in which the long-burning stove is in working condition. For safety reasons, some people line the fuel tank with fireproof bricks. And the external arrangement of the room is changing, and the working unit no longer inspires such serious fears as before.

A sawdust stove will never lose its popularity, since few people want to collect and transport sawdust to a landfill. By building a stove structure, people receive two tangible benefits: they manage to get rid of waste using the most inexpensive method, and the air in the room is warmed up at any time of the year.

In the minds of most people, a solid fuel boiler is a metal box with a door for loading fuel and a pipe welded to the top. In this design, everything burned at tremendous speed, releasing heat through the chimney, which was used as a heating element and pulled around the room. Rising energy prices force people to invent more effective ways heating, as a result of which a long-burning stove appeared, the efficiency of which is much higher than traditional

A long-burning boiler differs from other solid fuel heating devices in that it is not combustion that occurs inside, but smoldering, which releases enough heat to provide one or two rooms. To create the smoldering process, the fuel is compacted so that a minimum of air remains between its particles, since oxygen increases the intensity of the process with enormous heat release.

In this case, fuel is quickly consumed and will need to be reloaded. Such boilers do not bring any savings, and excess heat will escape through the chimney and will not be used for its intended purpose. A long-burning boiler uses the energy released during smoldering and is equipped with a regulator that controls the flow of air. Smoldering in briquettes or sawdust forms “flue” gas, which releases a large number of thermal energy during combustion in the ignition chamber.

There are two furnace design options:

  1. In which furnace gas, as a result of fuel combustion, rises through compressed sawdust, entering the chimney.
  2. In which the stove gas from burning sawdust enters the external circuit, where it cools and is disposed of through the chimney.
    Standard long-burning boilers consist of the following main elements:
  1. A fuel tank (furnace) in which there is a damper that regulates the flow of primary air.
  2. Afterburner chambers with holes made through which secondary air enters.
  3. Chimney.

Features of operation

To load fuel, remove the cover and pressure circle along with the pipe. Fuel is poured into the bottom right up to the chimney, which is compacted as much as possible. Small twigs are placed on top of it, and paper or a rag soaked in kerosene is placed on them. A pressure circle is inserted on top and closed with a lid. After the fuel begins to burn, the air damper is closed, and the stove can be left for several hours until the next fuel load.

You cannot throw sawdust into long-burning boilers while the process is running. After it is laid and until complete combustion, the stove does not open. It is possible to increase or decrease the combustion force, while heat generation will also increase or decrease. The combustion process starts from the bottom in the center and spreads to the sides. As it burns, the compressed fuel drops, ensuring the combustion process for a period of 8-10 hours.

Basic fuel requirement– this is the possibility of its good compaction inside the combustion chamber, in the center of which there is an air channel. The size of the stove is selected based on the estimated combustion time of the fuel. Thus, the combustion that begins from the middle outwards continues until the material completely burns out at a speed of 3 cm/h. By loading sawdust into a container with a diameter of 30 cm, the process will continue for up to 6 hours.
The amount of heat generated during combustion depends on the diameter and depth of the furnace. In a tall and narrow design, heating will occur faster, and a product with a large diameter will make the process long and hot.

Advantages of the stove

  • Long-term operation on one load of fuel (10-20 hours depending on the model).
  • Autonomy of work (no constant human supervision required).
  • Relatively small dimensions and weight.
  • The ability to use various fuels (the boiler runs on sawdust, coal, firewood, wood chips, pellets), which makes the cost of heating noticeably lower than alternative options.
  • Does not require a foundation.
  • Does not require regular kindling, long downtime does not in any way affect the durability and performance of the device, which is especially convenient for country house or dachas.
  • Maximum complete combustion of fuel and low ash residue.
  • The sawdust stove practically does not smoke.
  • It is quite easy to make with your own hands from a simple steel barrel or other available materials.
  • Low cost.
Do-it-yourself ovens do not have any serious disadvantages, but there are conditions for which they are poorly suited. Such devices are not used to heat a large house; their purpose is to heat small rooms.

How to assemble it yourself?

The basis for the manufacture of a sawdust stove is a 200 liter whole steel barrel without rust. Suitable for quality propane tank, line segment steel pipe or a large fire extinguisher. In this part, the main indicator is the wall thickness; the service life of the entire product depends on it.

Other materials you will need:

  • Material for the legs (with a round base), which can be used as pipe scraps, pieces of reinforcement, channel, etc.
  • Two steel circles with a barrel diameter and a wall thickness of 5 mm.
  • Ready-made or self-made door.
  • The pipe is 15 cm longer than the barrel, and 100 mm. in diameter.
  • Pipe, 5 m long and 100 mm in diameter. for the chimney.

You will need the following tools:

  • Gas cutter or grinder.
  • Welding machine.
  • Hammer
  • Measuring tools (tape measure, level).
    Before making a product with your own hands, carefully study the drawing, after which they begin assembly, consisting of the following steps:
  1. Preparing the fuel tank. The upper part of the barrel is cut off after preliminary precise marking, so as not to spoil the workpiece. Also, according to the markings, the bottom is cut off, which is not thrown away, but will be used as a lid.
  2. Making the bottom of the furnace from a steel sheet, which is cut to the diameter of the firebox. A hole is made in its center along the diameter of the supply pipe.
  3. Manufacturing a pipe supplying oxygen to the combustion zone. To do this, you will need a workpiece longer than the fuel tank, and equal in diameter to the hole in the firebox. In it, longitudinal lines are cut with a grinder or perforations in an amount of more than 50 pieces are made with a drill.
  4. A perforated pipe is inserted into the middle of the bottom and welded, after which a cover is cut out with a hole in the center, adjusted to the diameter of the pipe (the cover is placed on it). An additional hole is also made near the edge to control draft and air access, on which a movable damper is placed. For convenience, the cover is equipped with arches for ease of maintenance.
  5. Installation of a chimney from a pipe with a diameter of 10 cm and a pipe connected to it with a clamp. The pipe is carefully connected by welding to the side outlet at the top of the firebox and a pipe is put on it.
  6. The boiler is installed on supports made of metal profiles, welded to the furnace body, as indicated in the drawings.
All parts of a stove operating on sawdust become very hot, which is why the boiler used for heating the room should not be installed next to flammable materials and surfaces, and should not be left unattended. It is prohibited to service the device without protective gloves and in violation of fire safety regulations.

Important technical features

During assembly and operation, long-burning boilers are distinguished by certain technical nuances that are known to professionals, and which users of such devices must know:

  • The chimney pipes are assembled in the direction opposite to the movement of combustion products.
  • A design is selected for the chimney that, if necessary, can be disassembled and routine cleaning carried out.
  • Boilers should not be placed near objects and materials that cannot withstand high temperatures.
  • Sawdust boilers must be tested in all operating modes before use. In this case, the optimal temperature regime devices and required amount fuel for loading.

The process of making a stove with your own hands, if you have the materials and experience in such work, is simple. This will require exact drawing, necessary materials, tools, and just one day of time.
The main condition for subsequent proper operation unit– this is the precision of manufacturing, the quality of materials and connecting seams. When operating the device, you need to remember that the boiler is a subject of increased fire hazard, and it is not worth carrying out various experiments with it.

The following videos describe the production in detail. various types long-burning furnaces and the principle of their operation is shown:

If you need to quickly assemble a heating device to warm up a small room from scrap materials, a sawdust stove - perfect option. To make it, you will need any metal container - a tank, an empty gas cylinder, a barrel, etc., and the heating area will be up to 50 sq.m. The undeniable advantage of such a unit is the availability of fuel - sawdust, wood chips, branches, remains of cut boards, etc. In this article you will learn how to make a sawdust stove with your own hands and what you will need for this.

Furnace design

The design of the unit is such that any fuel burns here for an extremely long time due to the limited supply of air, and sawdust will cost literally pennies. Such a stove will be a very effective, but low-budget purchase.

Most often, long-burning sawdust stoves are located in greenhouses and workshops; some are even used for heating small country houses, fortunately, it is absolutely safe for both environment, and for health.

The design of the sawdust stove is extremely simple, which includes:

  • blower;
  • fuel compartment;
  • chimney with cap;
  • lid.

Using the example of such a unit, the law works - the simpler, the better. The simplest design minimal amount elements allow it to be made literally in 3-4 hours by a person who is very, very far from such hand-made.

Drawing

Below is a drawing of a sawdust stove:

Most often the base is made from a pipe or sheet welded into a cylinder, or metal barrels. We will tell you how to make an economical miracle stove from both materials.

Gas cylinder construction

  1. Take a piece of thick-walled (minimum 4-5 mm) pipe with a diameter of 400-450 mm. For the same purpose, you can use a metal sheet and weld a cylinder of the same diameter from it. You will also need a pipe with a diameter of 100 mm for the chimney.
  2. Use a grinder to cut a hole for the chimney pipe at a distance of 100 mm from the top edge.
  3. From a 6 mm sheet, cut out a circle with a diameter of 400-450 mm for the bottom, weld it with electric arc welding. Make a hole in the center with a diameter of 50 mm in the bottom.
  4. Make several cuts on the pipe with a distance of 30-50 mm for the perforations and weld it to the bottom. The length of the pipe should be 150-200 mm greater than the height of the firebox.

  1. Cut a 6 mm circle or polygon from the same sheet for the future cover, the diameter of the circle is 20 mm larger diameter cylinder. Bend the edges with a hammer so that the lid fits as tightly as possible. In the center, cut a 100 mm hole for the chimney and another one for the plug. This will control the thrust and increase the fuel burning time.

  1. In order to prevent the chimney from wobbling, it is necessary to weld a pipe to the cylinder wall from the inside, and then weld the chimney pipe to it with clamps. Be sure to make the seal with thermal insulation, and twist it tightly with wire on top.

  1. Weld the legs to the bottom of the future stove - 4 pieces of corner of equal length are suitable for this.

This is the most simple design, the main problem of which is that the walls become almost white-hot. Leaving her unattended and approaching her at close range is prohibited. Among other things, such a small miracle stove heats small area, although it is quite enough for a greenhouse, garage or workshop.

For those who still have questions, do-it-yourself sawdust stove video:

To make a suitable design, but for heating a house, you will need a stove with an external circuit.

Furnace design with external contour

The base of the oven is exactly identical to that previously described, with the only exception that this will be the internal component. Pyrolysis gases will move in the space between the stove and the circuit, further increasing the heat transfer of the stove.

  • To do this, make a cylinder 200 mm larger than the diameter of the stove
  • At the bottom of the cylinder, cut a hole of a suitable diameter for the chimney pipe

It is impossible to cut a perfectly even round hole at home. Do on lathe washer so that it fits freely onto the pipe. You weld this washer to the body and insert the pipe - all problems are solved.

  • insert the stove into the circuit, weld it with pipes to fix it
  • from a 6 mm metal sheet, cut out a circle or polygon with a diameter 100-150 mm larger than the diameter of the outer contour
  • bend the edges of the lid to ensure a tight fit, strengthen it at the edges.

Be sure to reinforce and choose steel of at least 6 mm. Otherwise, the lid will deform very quickly from direct fire exposure.

Such a relatively small modification in the form of an external contour will allow you to increase the heat transfer area many times over and heat even a small house of 1-2 rooms.

Two-barrel stove design

Scheme of a sawdust stove made from metal barrels, the larger volume is 180-200 liters, the smaller volume is 50.

The thickness of the barrel wall determines how efficiently the unit will warm up and how long it will retain the outgoing heat.

  1. From a large barrel, cut off the top part by 50-100 mm, from which you make a lid. This element must be reinforced with reinforcement so that the lid does not become deformed later. Weld a handle on top.
  2. Cut the corner into four 100 mm pieces - these are the legs.
  3. Cut a support for a small container from a sheet, and make a 60 mm hole in it.
  4. Cut a similar hole in the bottom of the small container so that when you insert the small barrel into the larger one, both should match.
  5. Make a triangular stand from reinforcement and carpenter's staples - a small container will be installed on it. Some recommend welding it to the inner barrel; there is no fundamental difference.
  6. Make an ash pit under the partition. This is a box with dimensions of 300 x 150 mm, for which a hole should be cut in the bottom of a large barrel. The box should fit snugly, but not tightly.
  7. In the center of a large barrel, cut a 100 mm hole and weld a coupler to it - this is the outlet of the chimney. Connect it to the pipe with a clamp with high-quality insulation. Can be laid with asbestos cord.
  8. All elements, from the barrels to the partition, are covered with a fireproof mixture.

Ignition rules

  1. No more than 2/3 of the volume of the fuel chamber is filled with sawdust.
  2. To compact it as tightly as possible, you need to use a conical log or pipe so that you can pull it out of the compacted sawdust.
  3. Free the chimney and ash pan from sawdust and put a damper on it.
  4. Place paper or newspaper on top of the sawdust and insert it into the ash pit so that the fire starts on both sides at once.
  5. You set it on fire, close the lid, wait for it to flare up and close the ash flap.

The video shows in more detail how to ignite correctly

As you can see, there is nothing difficult about making a long-burning sawdust stove with your own hands. You don’t even need to purchase expensive materials; everything can be found in your garage or at the nearest metal shop.