Increasing interest in the market suburban construction causes production frame houses. Durable, lightweight, easy to install and inexpensive products are readily purchased by both thrifty summer residents and permanent residents of villages and towns, as well as owners of recreation centers, sports and tourist camps. In this article we will analyze what is needed to open such a production and calculate how profitable it is.

The production of modern frame houses is carried out using two main technologies:

• Classical– the entire process of installation, assembly, insulation and finishing is carried out directly on site. A frame is assembled from individual parts, which is sheathed inside and out, while laying insulation.
• Frame-panel– in a separate production, entire elements are manufactured - panel panels, from which the finished house is assembled on site. Construction special frame this technology does not provide.

Organization of frame production panel houses we will consider further.

Premises and equipment

To create a small production of panel houses, you will need a closed and insulated workshop with an area of ​​800-900 sq. m. and an adjacent area with no smaller dimensions. The premises must be able to connect equipment with high energy consumption, and the site must have good access roads.

The production process includes at least 76 technological operations, which can be carried out on a ready-made automated line, or on separate machines in a semi-manual mode.

The cost of a set of equipment from the Czech company Mitek or the German WIENMANN is from 30 million rubles. The purchase of domestic machines will cost 800 thousand - 1 million rubles.

Materials

The production technology of panel houses involves the use of the following materials:

• dry selected wooden beam(humidity not higher than 18%) – required to create the frame of external and internal walls;
• OSB boards - for covering the frame on both sides;
• basalt and mineral insulation, as well as layers of moisture and vapor barrier material;
• expanded polystyrene, plasterboard, protective and decorative panels for interior and exterior decoration.

To reduce the cost of production and speed up the process of creating products, OSB boards can be ordered from third parties in finished form.

Business prospects

Frame country houses, as a cheap and reliable type of housing will be in increasing demand among the population. Buildings created using new technologies have excellent performance characteristics, which are becoming increasingly important:

• safety of natural materials;
• rapid construction of facilities and the possibility of their construction in any climatic conditions;
• high structural strength, successfully combined with its lightness and good thermal insulation;
• durability of the building, achieved through the use quality materials and modern technologies;
• low cost of construction, in comparison with houses made of logs, timber, stone, etc.

Calculation of business profitability

In order to organize the production of frame houses as a business, significant investments will be required:

Equipment: 1 million rubles – domestic machines; $450 thousand - imported automatic line.

Rent, equipment, maintenance of the workshop and territory - 500 thousand rubles per month.

Labor costs, taxes, transport – 160-200 thousand rubles per month.

The cost of the material depends on production volumes. Business profitability is from 30 to 45%, that is, when selling 5 houses for an amount of 2.8 - 3.0 million rubles, the net income will be from 800 thousand to 1.35 million rubles.

However, you should not expect to receive maximum profits from the first month after the start of production. It will take some time to fine-tune the manufacturing process, organize uninterrupted supply and attract the attention of buyers. The business will begin to generate stable income 4-6 months after the start of work - this is the normal period for promoting a new production enterprise.

Frame-panel technology – one of the promising areas in the construction of both residential buildings and industrial buildings. The availability of local raw materials, the simplicity of modern technological processes in manufacturing and assembly, the use of effective heat-saving materials are the reasons for its high popularity. Projects to help victims of natural disasters and the “Affordable Housing” program are based on the use of this technology.

Frame house kit - what is it?

Frame house kit – This is a set of components for assembling a building at the construction site. Each kit is accompanied by a specification with a detailed list of products, location, and type of part marking.

The accompanying documentation includes:

• Frame house project– assembly instructions, drawings and explanations for them, description of the materials used, type of foundation, type of finishing.
• Plans– location of structures, engineering communications.
• Blueprints– all diagrams of connections between individual structural parts from the foundation to the roof ridge.
• Estimate– quantity and cost of materials and equipment for the project.

Production of house kits for frame houses

Technological process of manufacturing modern frame- panel house based on the conveyor principle. To achieve high quality of all components, high-precision equipment is used. Specialized factories and workshops produce house kits.

The construction of houses using “Canadian” and “Finnish” technologies has become widespread. The modern technological process consists of the following operations.

"Canadian" house kit

House sets are produced using SIP panels. The panels have high rigidity, which makes it possible to do without a special frame.

• SIP panels are made by gluing two OSB panels– Oriented Strand Board, internal frame bars and insulation. Expanded polystyrene is widely used as insulation. Insulation thickness – from 150 mm. The thickness of the entire slab is from 170 mm. The rigidity of the slab is achieved by gluing wooden beams into it.
• The process of manufacturing a house kit takes place on high-tech equipment in a factory environment.
• All parts are cut from the slab according to the project drawings on special cutting equipment controlled by a computer.
• During cutting, openings for doors and windows are cut.
• At the ends of the parts and openings there is a groove into which blocks of wood are inserted.
• For convenience and accuracy of connecting panels at the ends, it is madetongue and groove lock.

• All elements of the house are made from panels:
• Exterior walls.
• Floor panels.
• Ceilings.
• Roof panels.
• Interior partitions.

SIP panels are manufactured with the following characteristics:

• Floor panels – 1250 * 3200 * 200 mm.
• Wall panels – 1250 * 2500 * 160 mm.
• For individual projects, thickness dimensions may vary.
• The maximum axial load on a wall made of SIP panels ranges from 3160 to 4080 kg/m2, with a wall height of 2500 mm.
• The deflection load for a panel length from 240 to 360 mm and a total span length from 4000 to 5500 mm ranges from 95 to 454 kg/m2.
• Thermal conductivity – 0.05 W/m.K.
• Density – 15−17m/m3.
• Sound absorption –74 dB.

Foam plastic of various thicknesses can be used as insulation.

Other parts of the house are made of timber coniferous species in size according to the adopted project. All moldings are planed, dry and sawn to size. Windows can be of any design, both wood and PVC frames. All parts of the house are treated with special compounds against fungus and mold, as well as fire-retardant impregnation.

"Finnish" house kit

Traditionally Finnish technology implies high quality products using natural, environmentally friendly materials. Panels and panels are made from wood, basalt insulation or ecowool for the inner layers of the panel. Expanded polystyrene can be used for the outer layer of insulation.

A standard wall panel is arranged according to the following scheme:

1. External plate− made of OSB − Oriented – Chip OSB boards-3. Thickness −15 mm. The board has good rigidity and moisture resistance. Well processed.
2. Basalt insulation– IsoBox-Inside. Layer thickness −150 mm. Basalt insulation is non-toxic, durable, and has good sound-proofing and heat-insulating properties. Does not burn.
3. Vapor barrier membrane− Tyvek is intended for wind protection, vapor barrier and waterproofing of walls and roofs. Prevents condensation from accumulating.
4. Inner plate– gypsum particle board with a thickness of −10 mm. Consists of 15% wood chips, 2% water and 83% gypsum.
5. Frame stand– made of dry planed board 45 * 145 mm. Attached between the inner and external panels in increments of 400−500 mm. Serves to give rigidity to the frame.
6. End beam– all panels around the perimeter are covered with timber. Bars are also placed in the openings of windows and doors at the ends for attaching mating parts to them.

To enhance thermal protection and decorative finishing, To external wall sheet expanded polystyrene PSB-25F can be attached. On top of it is a decorative facade plaster. A vertical lathing is installed between the façade sheet and the insulation for façade ventilation.

• Panels internal partitions have a similar structure, but the thickness of the sealant layer is 100 mm. There is no vapor barrier membrane.
• Plinth panels Covered on both sides with a cement-bonded particle board with a thickness of –16 mm. The stove is environmentally friendly, does not burn, and has low sound conductivity. Has high strength.
• Seal layer thickness−200 mm.
• Floor panels– both sides are made of cement bonded particle board with a thickness of –20 mm. Insulation thickness–100 mm.
• Roof panel– has a more complex structure:
• Inner plate– gypsum-bonded, 10 mm thick.
• Vapor barrier membrane.
• Rafters.
• Lathing- made of wooden beams.
• Basalt insulation−200 mm.
• Waterproofing membrane.
• – from timber 40*40 mm.
• Roof covering.

All elements of the house kit are manufactured at the factory exactly according to the project drawings. Unlike Canadian technology, not in Finnish adhesive joints. All layers of panels are sewn together with galvanized nails and staples. The panels contain steam and waterproofing. Wooden parts are treated with antiseptics and fire retardants.

House kits for frame houses for self-assembly

Any house kit, except a large-panel one, can be assembled independently, following the instructions. Self-assembly will take more time and effort. Factories and woodworking shops produce kits for customers who want to build a house on their own. You can order a set of different contents of elements.

A typical kit includes:

1. Bottom frame beam– grooves are selected in it for installing vertical and horizontal tongue and groove parts.
2. Top frame beam with technological notches tongue and groove.
3. Vertical strapping beam with tongue and groove locks.
4. Upper and lower floor joists.
5. Rafters.
6. Lumber for making panels– made to size according to the project. You can order ready-made panels with or without insulation.
7. Lumber for the bottom and ceiling– according to the size according to the project.
8. Roof sheathing elements.
9. Fasteners
10. Project documentation with drawings, diagrams and methods of fastening, detailed instructions on assembly.

All parts of the kit must be clearly marked. The specification reflects the location of the parts.

Selection of materials for ceiling and flooring, roofing materials, internal and exterior finishing provided to the developer.

The disadvantages of this construction method are:

1. Long construction times.
2. Great labor intensity.
3. Dependence on weather conditions.

pros – low-budget design and construction. House kits of other types can also be assembled on your own and save on a team of builders.

How to choose the right home kit

When choosing a design and materials for a frame house, you must consider:

• Weather and climatic conditions of the place of residence– the choice of wall material, insulation, wall thickness, and the need for increased waterproofing depend on this.
• Seismic activity– application reinforced structures and type of foundation.
• Soil type– depends on the type of foundation.
• Bedding level groundwater – the possibility of arranging basements, the need for waterproofing, the type of foundation.
• Personal requirements for design and interior– selection of the complexity of the building structure, materials for interior and exterior decoration.
• Objective positive or negative reviews people living in such houses. Their recommendations.
• Personal skills in construction and finishing works - when choosing a kit for self-assembly.

Manufacturers offer, as a rule, four types of house kits.

They differ in configuration:

• Low budget– the kit includes only the essentials necessary for the construction of a supporting frame. In the strapping and load-bearing parts, tongue-and-groove type locks are made. The moldings are cut to size from atmospheric drying lumber. There are no insulation or finishing materials.
• Economy– the kit includes all structural parts, wall panels with insulation. Panels in a wooden frame. Timber floors. The internal walls are a wooden frame without cladding or insulation. There are no external and internal finishing materials.
• Standard – full set all details for building a house, including materials for interior and exterior decoration.
• Lux– a complete set of parts in a modular design. Floors made of panels with filling. Increased rigidity, moisture protection. External and internal finishing materials, drainage and utilities elements are supplied.

At the request of the customer, the equipment can be combined. According to manufacturing technology, the production of frame-panel houses is divided into:

• Small panel– all elements of the kit are made of such a size and weight that they can be moved and installed by two or three people.
• Large panel– building elements are made in large blocks, which significantly increases the speed of installation. The number of joints between panels is reduced, but the use of lifting mechanisms is required.

After deciding to purchase a house kit, you need to visit the manufacturer. Get advice from specialists on manufacturing, delivery, installation. Check the quality of the materials used. See the technological process in action. Order a house project.

Where to order or buy a frame house kit. Price.

In any region there are several enterprises engaged in house construction. The choice of manufacturer depends on factors:

1. Distance of the plant from the construction site. The cost of shipping a home kit can be expensive.
2. What type of house kits produced by the enterprise.
3. What materials used in production and their quality.
4. What equipment workshops are equipped.
5. By what technology the plant is working.
6. Availability of design documentation.
7. Availability of warranty obligations to the customer. House kits are supplied in packages protected from precipitation with moisture-proof film. Manufacturing defects may be discovered during installation.
8. Availability of visiting specialists for installation or consultation on the construction site.
9. Price of the house kit and cost of services.

The price of frame house kits varies across regions. It depends on many factors:

• Availability of own raw materials for production.
• Use of imported materials in production.
• Availability of our own technological developments and production.

On average, the price for a frame house kit without finishing the interior and exterior is:

• "Low budget"– from 2000 to 4000 rubles per 1m2.
• "Economy"− from 4500 to 7000 rubles per 1 m2.
• "Standard"− from 7500 to 12000 rubles per 1 m2.
• "Lux"− from 13,500 to 28,000 rubles per 1 m

At individual project The price of a house kit may increase by 25%.

The cost of installation by a mobile team increases the cost by 30%.

Departure of a specialist to assist in the installation of a house - up to 7% of the cost of the house kit.

Assembling a frame house kit with your own hands. Step-by-step instruction

When placing an order for the production of a house kit, you must receive a copy of the drawings and a detailed plan for the placement of premises. Check the plan for all dimensions of the external perimeter and distances between internal walls. This data is needed for arranging the foundation.

Construction standard house of ready-made panels consists of the following stages:

1. Foundation construction. Under frame house lightweight types of foundations are used - shallow strip, columnar, pile. The foundation is made strictly according to the project drawings. It is necessary to bring the surface strictly horizontally. Check all angles and parallelism of walls. Leave several technological openings for access to the floors from below. Lay waterproofing material.
2. Warehousing delivered house kit. Laying is done on a flat surface through spacers. All elements must be freely accessible. Rafter systems folded in a vertical position.
3. House installation. After the foundation is completely ready, the installation of the house begins. All materials used are included in the package. All joints are sealed with polyurethane foam or jute tape insulation. Installation sequence:

• Floor panels are being laid. Additional waterproofing can be done with mastics. The tongue and groove lock is applied polyurethane foam or jute insulation. The panels are fastened together with anodized screws on both sides of the panel. Strapping beams are placed at the ends of the panels to provide rigidity.
• Installation of the lower beam of the trim. The accuracy of the marking is checked. By template wall panel The timber is laid and secured to the floor in a checkerboard pattern with self-tapping screws. Fastening pitch 400 mm. Holes are drilled through the timber, floor panel, into the foundation in 1 meter increments. Anchor bolts are installed. The structure is tightening.
• Installation of wall panels. Starts with a corner panel. The panel is placed vertically along a plumb line on the strapping beam. A second corner panel is installed. The joint is sealed and the panels are attached to the bottom trim and to each other with self-tapping screws of the required length. The following panels are installed in the same way. Temporary stops can be used during the assembly process.
• Installation of internal panel partitions. They are installed like wall ones. Frame-type partitions are attached to wall panels and to each other using metal perforated plates and brackets.
• Interfloor floor beams. If there is a second residential floor, floor beams are installed. They increase the strength and rigidity of the structure. Beams can be made of profiled timber or prefabricated. Installed according to project drawings using perforated plates.
• Installation of ceiling slabs. The ceiling or interfloor slab is installed in the same way as the floor. For greater rigidity, floor slabs are attached to floor beams or partitions.
• Installation of gable panels. The ends of the ceiling are covered with timber. The strapping beam is installed. The joint is sealed and the panels are put in place. Attached to the strapping beam.
• Installation of ridge beams. The ridge beam is attached to the gable panels and several vertical timber supports. Fastening occurs using metal perforated plates.
• Intermediate support beams. They cut into the gable panels parallel to the ridge beam. Serve to prevent sagging of roof panels. They are attached to gable panels and several timber supports.

The ridge beam and support beams are load-bearing elements roofs.

• Installation of roof panels. The ends of the gable panels are sealed and covered with timber. The roof panels are laid with sealed joints and attached to the gable panels, ridge beams, and support beams with self-tapping screws. The ends of the outer panels are glued with polyurethane foam and sewn up with timber.
• Installation of window and door blocks. Produced using standard technology.
• Installation of roofing. 2 votes

Some of the most easily erected building structures are frame houses. As is known, frame housing construction is the main type of low-rise construction in the Scandinavian countries, as well as Finland, Germany and the USA.

Here we will talk about the production of frame houses (frame-panel (panel)) types, the technology of their production, and also briefly consider the equipment necessary for this.

Frame construction technology

There are two technologies for constructing frame houses:

1. Classic frame. With this method, the entire house is assembled and insulated directly on the construction site itself. Those. first, the entire frame (skeleton) of the building is erected, then it is sheathed on one side with slabs, and on the other they begin to insulate it and at the end it is also sheathed with slabs.
2. Frame-panel (panel) technology. Its essence lies in the fact that at the factory, panels are assembled for a specific house, which consist of several layers of various insulators and insulation, sheathed on both sides with OSB boards, then they are assembled into a house on the construction site. Those. the skeleton is not erected here.

The second technology comes from Germany. In addition to the production of individual parts, it provides for the assembly of structures in a factory. The result is a 90% finished German frame house. The technology is promising for the construction wooden buildings. Large panels assembled in workshops are delivered to the construction site: roof and wall parts. German frame houses are distinguished by their high-quality, error-free assembly of finished structures using a tower crane in a short time, which allows the building to be used for a long time without the need for repairs.

The advantage of the latest technology is that it only takes about a month to build a turnkey frame-panel (panel) house, and its geometry is almost perfect.

Necessary equipment

Most often used as equipment for the production of frame houses automated systems. The absolute leader in their production is the German company WIENMANN.

Video of the WIENMANN WEK 100 system in operation:

There are also ordinary assembly lines, where manual labor is the main thing, but such equipment for the production of frame houses is more suitable for simple projects and the business itself will not be massive, because its productivity will be very small.

Production technology

Enlarged parts of frame-panel houses (frame-panel houses) must be assembled by qualified factory employees in workshops. Production must meet all modern requirements: it must be as mechanized and automated as possible; it is advisable to use manual labor in exceptional situations, so that errors will be eliminated as much as possible.

Video of the production of frame houses at a factory in Tatarstan:

A modern house is built on the basis power frame, consisting of rigid rods assembled based on the principle of a crystal lattice. The base is highly durable and durable. The frame parameters are calculated by a computer program and then put into production on a high-tech line.

The basis of the houses is a frame made of dried selected wooden beams, the humidity level and accuracy of the geometry of which fully correspond to the technological parameters entered into the database of the automatic production line. Internal and external walls consist of a certain sequence modern materials. The space between the frames is closely filled with insulation based on mineral wool. Subsidence or displacement of the insulation is prevented by very dense filling of the interframe space.

Panel (board) structure for a frame house. Materials and structure may vary. Finishing, of course, is done after the installation of the building

The wooden frame is upholstered on both sides OSB boards. This material is produced by pressing wood chips and resins. The resulting slabs are extremely durable, moisture-resistant, and environmentally friendly. Inside, mineral wool insulation is fixed and protected by a vapor barrier membrane. On final stage building with inside finished with plasterboard, onto which finishing plaster is subsequently applied, wallpaper is glued, etc. The outside of the house is additionally covered with basalt insulation, polystyrene foam, and slabs. Technology allows you to build wooden houses all year round regardless of weather conditions.

The profile of the construction company "Individual House" is:
- design;
- production of a house kit (Tamak panel, house kit made of laminated veneer lumber, half-timbered timber);
- transportation to the construction site;
- construction low-rise buildings from factory-made house kits:

• Tamak panel (frame house kits - laminated chamber-drying material is used as a frame). Factory-made house kits made from CBPB produced by "TAMAK"PRICE LIST for standard projects
• house kit made of laminated veneer lumber "TAMAK"

Here we will tell you in detail about the factory house kit from 5th generation "TAMAK" panels, which are manufactured using Austrian technology based on modern, reliable, environmentally friendly and high-quality materials that meet GOST standards.

What are ready-made house kits from the Tamak factory?

Factory-made panel-frame houses built using Austrian, Finnish, and German technology are very popular in private construction. This is primarily due to theirenergy efficiency, minimal construction time (turnkey house up to 5 months), year-round installation and durability (at least 70 years). The price of a house kit is fixed by the manufacturing plant of house kits "Tamak".

Factory-built Tamak panel-frame house kits are made only from high quality materials:
			frame of the factory panel - dry wood chamber drying (glued with microspike) 144mm (195mm); ground DSP Tamak 12mm with density 1250-1400kg/m3; ground DSP Tamak 20mm with a density of 1250-1400kg/m3; panel insulation - 150 mm (200 mm) non-flammable high-quality ISOROC basalt insulation with a density of 60 kg/m3; vapor barrier - special 200 micron film; a set of SPAX connecting parts - necessary for assembling the described basic set of structures; portals (if present in the project) – wooden laminated beams, spruce, visual quality, without painting; impregnated backing board: antiseptic timber, section 44x150, kiln-dried cotton lumber.

What are the panels made from at the Tamak plant?

Components for the manufacture of wall panels and slabs interfloor covering are cement, wood shavings, therefore this construction material belongs to the category of environmentally friendly panels. This type of plate has an abbreviated nameCSP - cement bonded particle board . In addition to these components, the slab contains special binding additives that provide the necessary homogeneous mixing of the cement mixture and shavings, as well as strength properties. Thanks to additives, the plate is resistant to high humidity, which means that fungus and mold never form on its surface. The panels are manufactured to strict standards. Constant control over technological process does not allow defects in the manufacture of DSP, therefore frame house kits are always of a consistently high quality level.

Let us list the main advantages of Tamak DSP:

1. TAMAK DSPs are not afraid of moisture. A house with outer cladding made of fiber board can stand open for several years until money is accumulated for facade finishing. By the way, cuttings from DSP with a thickness of 16, 20, 24 are often used as garden paths without additional processing. The material is not susceptible to rotting and insects.
2. DSP TAMAK is a structural material that gives walls and ceilings standard rigidity. The seismic resistance of TAMAK panel houses can reach 9 points.
3. DSP TAMAK is a fireproof material that does not burn, does not emit toxic gases when burned, does not ignite and does not spread fire.
4. DSP TAMAK is environmentally friendly, because are 100% made from natural ingredients and do not contain asbestos, phenolic, formaldehyde additives and other dangerous and artificial substances.
5. DSP TAMAK is a durable material. On the 12 mm thick DSP partition sheathing, you can hang a shelf up to 400 kg on two fastening points using conventional expansion dowels.
6. DSP TAMAK - can reduce the cost of facade finishing. It is enough to prime and paint the slabs, and cover the expansion joints with wooden planks in the half-timbered style. One more in an economical way façade finishing without seams is a thin-layer elastic plaster that can be applied simply with a roller.

In 2016, Tamak CSP received a quality declaration as "100 best goods of Russia"

Advantages of frame-panel house kits from the factory

Frame-panel houses of the 5th generation, built using DSP, have a high degree of thermal efficiency and durability. The walls of houses made from the latest generation of panels slowly give off heat even in severe frosts down to -50 degrees. This aspect allows you to significantly save on heating and air conditioning at home. A house built from 5th generation factory panels using Tamak technology can be heated with electricity without worrying about high electricity consumption.

Included in the DSP liquid glass makes the house completely fireproof.

The design features of frame house kits allow the construction of a house, depending on the project and area, to be completed within 90-120 days on a completely turnkey basis. Houses using TAMAK technology presuppose a high degree of factory readiness of the house and, accordingly, the shortest cycle of work directly on the construction site.

Protection against construction errors on the construction site

The production of frame-panel houses at the factory eliminates the occurrence of construction errors at the construction site. Very important fact is that the storage of materials and the assembly of critical components and structures of the house take place in the workshop under ideal temperature and humidity conditions, which are not available on the construction site. The construction of walls takes approximately 4-5 days. Due to the relatively low specific gravity of the panels, frame-type houses do not require the manufacture of a complex massive foundation; it is enough to use a shallow foundation strip foundation. Houses of this type do not shrink and therefore you can immediately begin interior and exterior decoration.

The high durability of houses made from frame house kits is more than 75 years.

The surface structure of the panels is flat on both sides, which allows for internal Finishing work without preliminary preparation, immediately after installation of the roof and communications.

BASIC FRAME-PANEL HOUSE SET

Frame-panel technology "TAMAK" assumes a high degree of factory readiness of the house and, accordingly, the shortest cycle of work directly on the construction site.
Full description a basic delivery package for a prefabricated house constructed from large-sized panels (up to 12 m long).

TECHNICAL DESCRIPTION OF A FACTORY PANEL RESIDENTIAL HOUSE FOR YEAR-ROUND RESIDENCE, UP TO 2 FLOORS “STANDARD” IN HIGH.

I. MAIN CHARACTERISTICS OF THE BUILDING:

3. Level of responsibility – normal;
4. Fire resistance degree – IV;
5. Functional class fire danger– F1.4;
6. Structural fire hazard class – C2;
7. Fire hazard class of building structures – K2;
8. Seismicity of standard structures - up to 6 points (with additional measures - up to 9 points.

II. DESCRIPTION OF THE SET FROM THE FACTORY

1. External walls. 2. Internal walls. 3. Partitions. 4. Interfloor slabs (spruce provided for in the project). 5. Plates attic floor(if provided for by the project). 6. Attic ceiling disassembled: 6.1. Non-combustible insulation with a total thickness of 200 mm. 6.2. Vapor barrier film. 6.3. Pressure slats. 6.4. Attic ceiling lining. 7. Cold gables. 8. Roof structure: 8.1. Lathing for metal tiles. 8.2. Pressure bar for diffusion film. 8.3. Diffusion film. 8.4. Rafters and wooden purlins. 9. Portals. 10. Wooden structures balconies, terraces and porches.

11. Window blocks(optional): 11.1. Plastic windows with double-chamber glass package / wooden Euro-windows TAMAK. 11.2. Plastic window sill / wooden window sill TAMAK. 11.3. Internal additions from GVLV sheets. 11.4. External metal drainage systems are optional. 12. Exterior door insulated metal - optional. 13. Internal staircase without risers, spruce - optional. 14. Set of connecting parts. 15. Support beam (antiseptic) with a section of 44x150 mm. 16. Basement slabs produced by TAMAK - optional. 17. Electrical support - optional. 18. Roofing - optional. 19. Hemming of cornices - optional. 20. Ventilation ducts - optional. 21. Filing gypsum board ceilings. 22. TAMAK facade: elastic plaster, sealant, joint filler - optional. Note: Other exterior finishing options are possible.

EXTERIOR factory WALL PANELS Tamak
	Panel thickness 168 mm or 219 mm 1. Internal lining walls – polished DSP TAMAK 12 mm. 2. Vapor barrier film on the room side. 3. Wooden frame from planed timber of chamber drying 144 mm. 4. Non-flammable high-quality slab basalt insulation “Izolight-lux” (ISOROC) with a density of 60 kg/m3, 150 mm. or 200 mm. 5. External cladding walls – polished DSP TAMAK 12 mm.

INTERNAL WALL PANELS
		Panel thickness 168 mm 1. 2. Wooden frame made of kiln-dried planed timber 144 mm. 3. Non-flammable high-quality basalt insulation “Izolight M50” with a thickness of 100mm/150mm. 4. Wall cladding – polished DSP TAMAK 12 mm.
INTERNAL PARTITION PANELS
		For bathrooms and wardrobes. Panel thickness 68 mm (94 mm) The wall cladding is polished DSP TAMAK 12 mm. Wooden frame made of chamber-dried planed timber 44 mm (70 mm) Non-flammable high quality insulation from mineral wool board"Izolight M50" 40 mm thick. The wall cladding is polished DSP TAMAK 12 mm.

INTER-FLOOR AND ATTIC PANELS
	Panel thickness 227 mm The subfloor is polished DSP TAMAK 20 mm. Wooden load-bearing beams 195 mm made of kiln-dried planed lumber. Non-flammable high-quality insulation "Izolight-Lux"/"Isover Frame M40". Vapor barrier film. Sanded DSP TAMAK 12 mm.
Ready-made PANELS (slab) for the pedestal
	Panel thickness 227 mm Subfloor – DSP TAMAK 20 mm. Vapor barrier film. Wooden load-bearing beams 195 mm from dry planed lumber. Non-flammable insulation "Izolight-Lux"/"Isover Frame M40". Waterproofing film. DSP TAMAK 12 mm.
ROOF CONSTRUCTION
	1. Metal tiles/cement-sand tiles (not included in the delivery package.) 2. Lathing 44x50 mm with a pitch of 300-340 mm 3. Pressure strip 44x50 mm. 4. Diffusion film, for cold attics - waterproofing film. 5. Rafters, purlins - chamber-dried wooden, cross-section according to calculation. Roof insulation - 200 mm (250mm, 300mm)

We manufacture house kits for any individual project.

PRICE LIST FOR STANDARD PROJECTS

Name	Basic kit		Additional equipment								Exterior finishing
	panel height 2.724m	panel heights 2.924 m	window	Internal staircase		Basement panels	replacing rafters 70x195mm with DUO beams 80x190mm	Additional attic ceiling insulation	hemming of cornices with tongue and groove. board 18x136mm - spruce	terrace fencing	Plastering panels system TAMAKfacade in factory conditions	Plaster STO for Izover insulation thickness. 100mm at the factory
			wooden, pine, grade B	spruce,rubbish B	larch, grade B
House kit PD-300-1-112 Carinthia	1 241 200	1 294 700	495 000	64 000	100 000		34 650	21 400	59 800	22 400	222 809	630 428
Domokomplekt PD-300-1-130 Carinthia	1 476 600	1 540 800	368 000	64 000	100 000	216 140	38 500	21 400	59 800	11 200	264 450	748 250
Domokomplekt PD-302-1-145 Carinthia	1 605 000	1 669 200	880 000	64 000	100 000	303 880	0	24 610	64 400	11 200	253 833	718 211
Domokomplekt PD-303-1-157 Carinthia	1 701 300	1 770 850	557 000	64 000	100 000	315 650	0	25 680	84 525	28 000	288 289	815 702
Domokomplekt PD-304-1-164 Carinthia	1 712 000	1 802 950	626 400	64 000	100 000	325 280	0	25 680	102 925	22 400	265 676	751 718
Domokomplekt PD-305-1-171 Carinthia	1 808 300	1 883 200	612 300	64 000	100 000	342 400	0	26 215	106 950	22 400	281 478	796 430
Domokomplekt PD-320-1-126 Salzburg	1 273 300	1 348 200	521 490	64 000	100 000	203 300	35 750	21 400	41 400	0	281 388	796 175
Domokomplekt PD-321-1-156 Salzburg	1 433 800	1 519 400	521 490	64 000	100 000	203 300	51 150	29 960	58 650	0	233 671	661 161
Domokomplekt PD-322-1-189 Salzburg	1 605 000	1 701 300	624 013	64 000	100 000	203 300	51 150	29 960	49 450	0	195 100	552 026
Domokomplekt PD-323-1-204 Salzburg	1 754 800	1 861 800	663 164	64 000	100 000	235 400	55 220	34 240	51 750	0	216 810	613 456
Domokomplekt PD-330-1-109 Bavaria	1 396 350	1 485 160	620 000	X	X	292 110	112 200	X	78 200	26 880	182 161	515 417
Domokomplekt PD-331-1-127 Bavaria	1 567 550	1 660 640	620 000	X	X	347 750	130 020	X	82 800	26 880	145 589	411 939
PD-332-1-160 Bavaria	1 920 650	2 033 000	672 000	X	X	374 500	162 250	X	97 750	26 880	192 868	545 712
PD-333-1-178 Bavaria	2 081 150	2 199 920	734 000	X	X	417 300	176 880	X	108 100	26 880	133 954	379 016
Domokomplekt PD-340-1-125 Linz	1 540 800	1 610 350	577 000	64 000	100 000	219 350	67 650	22 470	60 950	24 640	297 010	840 376
Domokomplekt PD-341-1-157 Linz	1 883 200	1 963 450	705 000	64 000	100 000	310 300	85 250	27 820	70 150	24 640	259 548	734 380
Domokomplekt PD-342-1-196 Linz	2 295 150	2 380 750	730 000	64 000	100 000	376 640	-	34 240	87 400	24 640	278 343	787 561
Domokomplekt PD-350-1-156 Crimea	1 867 150	2 022 300	484 000	64 000	100 000	263 220	94 050	X	52 900	5 600	290 186	821 068
Domokomplekt PD-351-1-183 Crimea	2 247 000	2 407 500	656 000	64 000	100 000	263 220	111 100	X	73 600	-	277 118	784 093
Domokomplekt PD-352-1-251 Crimea	2 648 250	2 808 750	853 000	64 000	100 000	358 450	111 100	X	82 800	39 760	282 071	798 109
Domokomplekt PD-353-1-283 Crimea	2 996 000	3 183 250	837 000	64 000	100 000	358 450	140 800	X	86 250	39 760	322 732	913 157
Domokomplekt PD-360-1-142 Graz	1 712 000	1 776 200	703 000	64 000	100 000	235 400	92 400	23 540	80 500	24 640	225 324	637 546
Domokomplekt PD-361-1-185 Graz	2 140 000	2 225 600	860 000	64 000	100 000	302 810	118 800	32 100	94 300	29 680	302 879	856 984
Domokomplekt PD-362-1-205 Graz	2 412 850	2 493 100	809 000	64 000	100 000	294 250	142 560	31 030	108 100	29 680	300 802	851 107

In recent years, in connection with the development of industrial technology in low-rise construction, such a concept as “ finished houses from the factory" from different manufacturers. Today, construction companies do not use this concept correctly in all cases. Frame houses that are assembled are also called a finished house from a factory. manually on site, and houses assembled from SIP panels, etc. It turns out that today a factory-ready house is called a house at a completely different stage of factory readiness, and this is not entirely true. This approach somewhat confuses clients and misleads many.

Target of this material explain to the target buyer what the concept of a “FACTORY READY HOUSE” should include, what is the difference between the configurations called a ready-made house from different manufacturers. So, what is a “factory ready home”? Surely, when reading such a phrase, many imagine a truck on which a finished house rises, which is transported to the site and unloaded on it in a matter of seconds. Yes, to some extent this principle underlies this concept, but it is worth making amendments. There may be houses different sizes, architectural complexity, etc., therefore, it is more realistic to transport them in the form of elements ready for installation - wall, roofing, etc. From these, a finished house is assembled in a matter of days, like a constructor. Today there are many various technologies, where the house is assembled from a certain set of elements made at the factory - a prefabricated panel house, a house made of laminated veneer lumber, SIP panels, etc. The main difference between such factory kits is the level of factory readiness - what exactly is manufactured at the factory and what needs to be done on site, what percentage construction work moved to the workshop. I think we will not be mistaken that the formulation “factory-ready house” will largely correspond to objects that have the maximum degree of factory readiness.

We offer a visual comparison, for example, of a finished house from the VALDEK factory and a finished house from the factory made from SIP panels.

The material is divided into thematic blocks for convenience. As they say, feel the difference and draw the necessary conclusions for yourself as to what degree of factory readiness will suit you as a client.

1. Production

In the production of SIP panels, premises are most often used small size, since one or more machines are used. The production task is gluing standard SIP panels using a press using glue. A set consisting of such panels necessary for the installation of one house is called by such enterprises a “ready-made house from a factory” or a “ready-made house kit” made in a factory.

The VALDEK plant is the largest high-tech German WEINMANN line in Russia for the production of prefabricated houses. Full cycle production includes a beam center, format-cutting machines, 4 automated bridges for the manufacture of wall and ceiling structures, plastering and painting areas (reinforcement and plastering of the facade, painting wooden elements and house facades, installation of window and door designs, wiring of utilities in the walls, etc.). 99% of all construction work that is traditionally carried out on site has been transferred to the VALDEK workshops.

The adhesive composition in the production of SIP panels is often poured manually. Next, the glued layers of the panel (OSB+expanded polystyrene+OSB) fall under a press for drying.

The process of fastening all the structural layers of the VALDEK house panels occurs in an automated mode. Each bridge is intelligently controlled as the files for making the house are fed through the CNC. Each bridge operates under the supervision of operators who have undergone professional training in Germany. Manual labor minimal, mainly monitoring the execution of the specified operation parameters by the machine.

More advanced production uses an automated method of supplying glue. In the production of SIP panels, adhesive compositions from various manufacturers are used, most often budget compositions are used.

In the production of VALDEK house elements, all layers of each panel are stitched with special staples, as if on sewing machine. Adhesive compositions do not apply.

This is what a “factory-ready house” looks like, made by SIP panel manufacturers.

And this is what a “finished house from the VALDEK factory” looks like. Before us are ready-to-install elements of the future home. Isn’t it true, the degree of readiness is very different from the SIP panel. Please note that these are completely ready-made panels that do not require finishing work on site - this is done at the factory finishing organic plaster, applied decorative elements half-timbered, windows inserted and Entrance door. Such finished walls are packaged and delivered to the site.

A factory-ready house made from SIP panels.
Average production time for a house of 150 m2 (in a factory) =

A ready-to-install house kit from the VALDEK factory, made using prefabricated panel technology.
The average production time for a house of 150 m2 (in a factory) = 5 days.

Delivery

This is what standard delivery of a house made from SIP panels looks like. Subsequently, all materials are stored on site.

All elements of the future VALDEK house are delivered to the site in specially equipped trucks with low-frame suspension. Each panel has slings for ease of loading and subsequent unloading during installation. The house is assembled “from the truck”.

Installation

Installation of a house from SIP panels consists of sequentially connecting panels together until a structurally conceived wall is formed. The joints between the panels are fixed with self-tapping screws and sealed with polyurethane foam. To impart rigidity to the structure along the horizontal axis, strapping bars are placed in the technological grooves of the ends (see figure). The maximum possible size of a SIP panel is 2500*1250mm, so in such houses the standard ceiling height is 2500mm.
The use of polyurethane foam as a sealant makes it difficult to predict the preservation of the energy efficiency of such a structure, because Polyurethane foam breaks down in the cold and has a very short service life. The presence of a large number of joints treated in this way may lead to the formation of cold bridges. Therefore it is worth Special attention pay attention to the subsequent external insulation of such a house.

VALDEK houses are assembled from a truck using a small crane. Each panel is fixed using special stops and connected to the next with special fasteners. The principle of a closed vapor barrier must be observed! The seams between the panels are treated with sealant; polyurethane foam is not used. The maximum possible size of a VALDEK wall panel is 2800*12000mm.
The standard ceiling height is 2,780mm.

The outline of the house is assembled with interior partitions. External and interior decoration more to come!

Day 4 of installation of the VALDEK house. The exterior finishing of the house was done at the factory; the interior panels were lined with gypsum particle board.

Before us is the factory readiness of a house made of SIP panels. As you can see, the house needs significant improvements - insulation of the facade, cladding work, painting of wooden parts, etc.

The turnaround time for the house to be ready for finishing is 50-60 days.
Painting work on the facade has temperature restrictions - heat and frost will definitely prolong the period of such work, so often finishing material facades are most often offered different kinds siding.

Factory readiness of an object produced at the VALDEK plant.
After 5-7 days of installation of the finished house kit, you receive an object of a similar level of readiness. No modification of the facade, painting, etc. is required. There is only engineering work ahead and fine finishing interior spaces.