In the woodworking industry, waste is generated daily. They can be used, for example: to make pellets from sawdust, which will serve as fuel for space heating. Even if you open a business, it will be a profitable business, because raw materials are obtained inexpensively or for free. And sawdust granules are in demand because of the many advantages:

1. Fuel pellets are practical, easy to store, transport and use.
2. Sawdust is an available waste at woodworking enterprises, which, after the pressing process, increase their calorific value, and most importantly, have the lowest ash content.
3. No chemicals are added during production, so the granules are environmentally friendly.
4. Pellets can be made at home and significantly save on fuel material.

It is also important that during storage they take up little space in the room, when compared with coal or firewood. Pellets can be put into bags or plastic bags and stored.

Wood waste for the manufacture of pellets is convenient, easy to extract, but at the same time they must meet several requirements:

• To get fuel good quality, you should use sawdust obtained from soft wood.
• The use of chips or debris is excluded, it is desirable to make pellets from medium-sized waste.
• Sawdust with a moisture content of about 15% is well granulated and gives maximum heat when burned, in case of excess moisture, on the contrary, they do not warm up the room.

Important! Before starting production, it is required to prepare raw materials in order to obtain high-quality wood pellets at the output.

In industry, wood pellets are made from a variety of raw materials:

• Wood waste: sawdust, wood chips;
• Straw obtained from grain crops;
• Sunflower waste or buckwheat husks;
• Chicken litter.

Pellets are usually produced from wood waste. Pellets obtained from straw, sunflower or buckwheat are cheap and of low quality due to the ash content. Sawdust pellets are in demand among buyers.

Production

Pellet production is the processing of waste remaining in the manufacture of lumber. Let's find out what equipment is needed for their production.

Stage number 1. Initially, raw materials are prepared by crushing chips and large waste. This is done using an automated crusher, which produces sawdust of 4 mm in size at the output.

You can buy a crusher machine for home use or do it yourself.

Stage number 2. It is necessary to dry the raw materials with a dryer. For this you will need:

• Dryer drum
• Dryer aerodynamic or belt type
• Air dryer
• Dispersant

For evaporation excess moisture need thermal energy, therefore, for pressing high-quality granules, a dryer with a heating function is required.

Stage number 3. Main task: how to make pellets? For the operation you will need a machine - a press granulator.

How to make a feed granulator from a meat grinder?

The unit has a matrix, which can be cylindrical or flat. For the production of large volumes of wood fuel, a cylindrical machine is used, which is very difficult to make on your own. And a flat-type machine is just the opposite - easy to assemble and perfect for manufacturing fuel material for personal use.

Stage number 4. Packaging of received products. After the granules have cooled, they are packaged in tight plastic bags to avoid deformation of the package and the appearance of dampness.

As a result, pellets made in household, are cost-effective, given that the raw material is dry and the pellet mill is assembled with minimal cost. If the complex equipment for the production of pellets from sawdust is made to order, not by hand, but purchased, you will have to spend money.

If we consider widespread production for the purpose of earning, equipment own production won't fit. Here you need to think about the initial investment in a set of equipment.

Tips for Beginning Wood Pellet Makers

If you decide to seriously engage in the production and sale of pellets in large volumes, then you need to take into account a few tips:

• Before starting work, it is important to find a permanent source of wood waste so that your operation is stable and without production stagnation. In the event of interruptions in the delivery of sawdust, work may stop - you will lose confidence and your clientele.
• When buying equipment, you should not save and take used equipment. It can fail at the most inopportune moment.
• When choosing a site for the location of a plant, an enterprise, it is worth thinking about the working staff, how they will get to work: do buses and minibuses go in this direction.
• It is important to collect the necessary package of documents before starting production in order to avoid problems with the law.

Expenses

When drawing up and calculating a business plan, it is worth considering the following items for expenses:

• Rent of a building or large premises;
• workers' wages;
• Purchase of complex equipment;
• raw material;
• Payment of utility services;
• Taxes, contributions to the pension fund;
• Transportation costs for raw materials and finished products.

Sales of products

Every business needs stable distribution channels for its products. By collecting your customer base, you will be able to expand your business and production volumes.

The point of sale can be construction stores, market, site on the Internet. It is most profitable to conclude deals with wholesalers and sell products in large quantities. Do not forget that wood pellets are an environmentally friendly product that is in demand in foreign countries. It is important not to relax and replenish the customer base: post ads and call the owners of outlets with greater traffic. Your income depends on how much product will be sold.

The conclusion is this: if starting a pellet production enterprise is promising and profitable, you can earn decent money. Moreover, environmentally friendly fuel is in demand in our time. The cost of production is growing, and with a well-written business plan, you will get a successfully developing business.

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On the same subject

Matrix and rollers for the granulator: buy all components in one place

In our online store, there is always a lot of equipment for granulation and spare parts for the most popular models. We offer matrices, rollers and other details for granulator only from the manufacturer. This guarantees the original quality of the individual spare part.
Reliable and efficient matrices from the German manufacturer Muench edelstahl are in special demand. The company has been producing high-quality granular equipment for more than 30 years.

In the production of matrices, the latest developments are used, which extends the life of the parts by more than two times compared to other brands. All spare parts are made exactly in accordance with the documentation and characteristics indicated on the website.

Advantages of components from the company "Darlit":

• reliability and durability of each spare part;
• original quality of the manufacturer;
• low cost of production;
• availability of all necessary quality certificates.

We guarantee the client uninterrupted supply of components in the right amount and exactly on time.

Matrix, rollers for granulator of any model

You will never have problems related to equipment malfunction. Our store has a wide range of necessary details from the world's best manufacturers. Experienced managers will help each client to ideally select dies and rollers for the granulator specifically for your model. Delivery is carried out in any region of Russia, which makes our service optimal for residents of all regions.

Advantages of working with the Darlit store:

• Uninterrupted supply of spare parts throughout the Russian Federation.
• Original quality from manufacturer.
• The best price without the extra charge of intermediaries.
• Free consultation from experienced managers.

For us, it is important not only the quality of our products, but the convenience of the service for the purchase of the necessary goods. Every day we strive to make it more accessible to our customers.

How to make a homemade feed granulator

Do-it-yourself household compound feed granulator drawings

Do-it-yourself household feed granulator, drawings of equipment with an electric drive, V-belt transmission and a flat matrix.

Before proceeding with the design of equipment, we will make a simple calculation.

It should be remembered that:

• the maximum gear ratio of the V-belt transmission is no more than 6.
• wrapping angle on the small pulley – not less than 120°

From the standard range according to GOST 17383-73, select pulley diameters

Drive pulley (D1), diameter 56 (mm)
Driven pulley (D2), diameter 315 (mm)

V-belt transmission housing (base).

Granulator matrix drive.

Granulator rollers.

Loading bunker.

Electric motor AIR 100L8.

Movable motor mounting plate.

Belt tensioner.

V-belt transmission.

Granulator drawing.

Drawing of the granulator matrix drive.

1. Frame.
2. Shoulder blade.
3. Matrix.
4. Washer.
5. Hex socket screw DIN 4762 - M8 x 20.
6. Washer spring lock DIN 128 - A8.
7. Key prismatic DIN 6885 - A8 x 7 x 22.
8. Nut DIN 44232 - M8.
9. Hex socket screw DIN 912 - M8x1 x 30.
10. Single row angular contact bearing DIN 625 - 6307 with shields or 66307 according to GOST 831-75 (35 x 80 x 21).
11. Lock washer DIN 6731 - 32.
12. Nut special DIN 1804 - M32x1.5.
13. Key prismatic DIN 6885 - A8 x 7 x 50.

In addition, we will watch a two-part video showing how to assemble a flat die household feed pellet mill.

Each owner of a personal subsidiary plot seeks to grow his livestock at minimal cost. Pellets are one way to achieve this goal. But if you buy ready-made feed pellets, they will cost much more than just loose food product. Therefore, many decide to make a feed granulator with their own hands. The drawings are not particularly difficult and will be clear to any livestock breeder.

A few words about the benefits of granules

The higher price of compound feed in granules in comparison with similar in composition, but loose, is due to the presence of several advantages. So, granular feed is stored longer, easier to transport. It tolerates changes in climatic storage conditions (temperature and humidity), direct sunlight. During the granulation process, the feed is preserved. In a new state, it is more difficult for various bacteria and microorganisms to penetrate into it.

One more important advantage of the granular compound feed - balance. In the process of making granules, the mixture can be supplemented with various nutrients, minerals, vitamins and other additives. For each type of animal, taking into account their age group, you can prepare your own separate version of this type of food. All components are thoroughly mixed and collected in one granule. Due to this, animals are not able to choose from food only what they like. They eat everything together. At correct selection components productivity increases up to 25%. All these advantages can be obtained if you make a feed granulator with your own hands.

The principle of operation of the unit

Do-it-yourself granulators work on the same principle as factory ones. Raw materials are poured into the container. Below is a matrix with many holes. Rotating rollers push the raw material through the holes of the die. The pressed mass, which, having passed through the holes of the matrix, takes the form of a long cylinder, is cut by a rotating knife into small granules. Through a special hole (window) in the body, the finished granules are poured out into the prepared container.

Necessary materials

Having figured out how to make a granulator with your own hands, you can begin to prepare the necessary parts. And for this you will need the following components:

• The frame on which all other elements will be installed.

• Frame.

• Matrix with prepared holes.

• Rollers, the surface of which must be toothed.

• Electrical engine.

• Reducer.

• Axis (shaft).

Having picked up the necessary components, you can start assembling the device.

Matrix preparation

One of the main elements of a do-it-yourself granulator is a matrix. It is a metal disk with holes. Moreover, the holes should be in the shape of a cone so that the mixture is compressed more tightly. It is for this reason that the matrix is ​​\u200b\u200bmost often bought ready-made. For its manufacture will require special machines.

Those who are not afraid of difficulties still make the matrix on their own. The basis for it is a metal disk. Moreover, the thickness of the metal must be at least 2 cm, and the diameter must correspond to the diameter of the case. There should not be a large gap between them.

A hole is drilled in the center. Grooves are prepared in it, which ensure a snug fit of the matrix. Further, cone-shaped holes are made along the surface of the disk.

Assembly of the apparatus

A piece of metal pipe or a tin bucket is often used as a body (the bottom must be removed). It is possible to roll a cylinder from a steel sheet. A tray is installed below, designed for pouring ready-made granules.

The frame on which the equipment will be mounted is made of durable metal. The frame must withstand heavy loads and strong vibration during operation.

A reducer is attached to the bottom of the frame, which will transmit rotation from the electric motor to the matrix. It is connected to an electric motor by a belt drive (can be chain).

A matrix is ​​installed in the housing from below, and pressure rollers are slightly higher. The transmission of rotation is carried out using rolling bearings. They also connect the rollers to the shaft.

grinder granulator

There is another type of apparatus, which is smaller. Do-it-yourself similar mini-granulators are assembled from a meat grinder. The principle of their operation is slightly different from that described above: the feed mixture is forced into the holes of the matrix due to the rotation of the auger.

Assembling granulators with your own hands from a meat grinder is very simple. It is enough to swap the matrix and knife. This option can also be connected Electrical engine. This is done through a belt drive. The motor must rotate high speed. A screw, on the contrary, on small ones. In order for the feed to stick together more densely, a flywheel is created and installed.

A lid is made for the meat grinder. Knives are installed from the outside of the matrix. Fasten them with screws. Lastly, the engine, pulleys and belt are mounted.

As you can see, it is not difficult to make a granulator with your own hands. The main thing to choose suitable option and find necessary materials. The result is a kibble that your pet (or bird) is sure to love. Moreover, the fact that the granules will contain all the most necessary substances is very important. As a result, with feed savings, productivity will increase significantly.

Granular feeds are mealy mixtures formed into granules. According to experts, grass meal and compound feed popular among farmers are best used in the form of pieces of a dense structure. And you can feed them both animals and birds, fish. Therefore, if you have any of the fauna on your farm, hurry up to get acquainted with all the nuances of granulation.

Benefits of granulation:

Of course, before you give preference to granulation, you need to find out what you will get in the end, what benefits await. Meanwhile, they are essential:
1. A complete set of nutrients as well as vitamins is preserved. Despite the fact that some experts are convinced that vitamins are destroyed during the granulation process, British and American scientists have come to the conclusion that the short period during which the granulation process takes place cannot significantly affect the composition of the feed. The Americans and the British conducted a lot of research, so you can be sure of their conclusions. At the same time, it is also obvious that in the friable form of feed they lose much more than in the form of granules. Due to the fact that all useful substances are enclosed in granules, the animal's body will receive them in full. This means that the benefits of this type of food are maximum, as well as taste qualities, which in this case only win.

Granular feed is an excellent alternative to any loose feed and compound feed,
Granular feed is perfectly eaten by all farm animals, birds and fish.

Granulate poultry feed 3 mm Kursk granulator

2. It should be noted separately such a phenomenon as saccharification. The fact is that starch, which, as you know, is contained in cereal crops, in the process of hydrothermal processing to create granules turns into sugar. Not completely, but this is quite enough to significantly increase the nutritional value of the resulting product. Together with vitamins, antibiotics, trace elements and other components of mixed feed, saccharification has an excellent effect on the body of animals, birds and fish.

3. Speaking about the undoubted benefits of granules, one should turn to the anatomy of birds and animals. It is believed that their digestive organs are not at all adapted to the proper processing of feed in a liquid state or a paste state. An exception to this rule may be, perhaps, pigs. So, the bird runs the risk of getting a clogged beak if it eats ordinary food. And as a result, there are problems with breathing. In addition, according to the observations of experts, the productivity of poultry when fed with pellets can increase by an average of 15%! This figure is explained by the fact that mealy food is light in weight and, as a result, birds spend more energy on eating food. At the same time, the pellets have a greater weight, which means that less energy is spent on feeding the birds, and more feed is absorbed along with all the nutrients. The bird no longer chooses what to swallow, but consumes everything together with useful elements. It should be noted that in this way you can save a lot on the feed itself.

As far as animals are concerned, there are difficulties here too. So, it is extremely difficult for ruminants to capture mealy feed with their tongue. At first glance, it seems that nothing terrible is happening, because, although it is difficult, the process of eating food is taking place. However, this approach is fraught with: the chewing apparatus is not used properly, and the stomach does not take food in the form in which it should be received. But if you use granules, the animal will a good appetite, the mucous membranes will remain in a non-irritated state and, of course, the digestion of the product will take place as it should, thanks to excellent chewing. Above, we talked about the fact that it is much easier for pigs to digest food served in a mealy state. However, it is advisable to feed them with granules - thereby you will save on food, while providing the animal with the same set of necessary substances.

4. Compliance sanitary norms- a point of no less importance, if not of paramount importance. And according to this parameter, granules are preferable, since they do not pollute the feeders. This, in turn, greatly reduces the risk of animals getting sick and improves the general satisfactory sanitary condition of the premises in which animals or birds are kept.
5. Do not worry that the granules will disintegrate and turn into a pasty mass. Clumping, freezing also does not threaten at all. Humidity, temperature cannot affect the shape of the granules. The secret lies in the binders - molasses, hydrol, fat, bentonites and others. They perform many useful features– increase productivity and reduce energy and steam consumption, enrich the product beneficial substances. Another important property of these substances is that they increase the strength of the granules and prevent the decay of their shape. However, there is a nuance - the same fat should not be contained in a concentration of more than 3%, since otherwise it ceases to be a binding element. In the case of bird food, this figure can be increased to 6%. The ideal option there will be the use of the listed binders and steaming.

Granulation lends itself remarkably to hay and straw, the use of such granules can be found not only as animal feed, but also as a filler for pet toilets, as well as fuel.

6. This kind of food is very convenient to transport and distribute. Transportation is allowed by both pneumatic and mechanical modes of transport. Homogeneity is not violated at all, which allows you to move the goods without the use of containers. And how convenient is it to distribute such food mechanically! People who have dealt with pellets will unanimously confirm that it is very convenient not only to pack them on the farm, but also to store them. In addition, the granulation process itself provides for partial disinfection, which reduces the risk of negative factors affecting the feed.

Feed granulation technology.

So, we got acquainted with the advantages of this type of feed supply. Now it will not be superfluous to understand how the granules are made. At the factory, they are produced in two ways - dry and wet.

1. Dry granulation method - in this case, the usual compound feed, which has a crumbly structure, is steamed. Alternatively, it can be mixed with liquid substances such as hydrol, molasses, and then compressed. The feed granulator DG is quite modern in design and easy to operate, it processes organic raw materials and mixed fodder. They are used when using the dry method. To begin with, the feed is carefully weighed, and then placed in a hopper located above the press. But before this bunker, the feed must be in a sieve separator, as well as in a magnetic barrier. And after the bunker comes the granulator press. After leaving it, cooling takes place in a special device.

It is also very convenient that small particles, crumbs are eliminated immediately. If the feed is made for chickens, then the granules are also crushed on a roller mill. But it is best to use several sizes of granulator matrices with different dies when granulating, then you do not have to grind large granules in order to feed them to young animals.

The press granulator should be discussed separately. Steam treatment in it occurs at a temperature of 120-140 degrees. The steam must be dry. After such processing, the feed enters the pressing chamber, which adds 16-17% moisture to it. The temperature is set within 50-80 degrees. We wrote above that the granules undergo a cooling process. After such cooling, the humidity drops to a maximum of 14%, and the temperature to a mark that will be 5-8 degrees higher than the ambient temperature.

At the output, granules of various diameters are obtained, and this is not accidental. Small feed cylinders are intended for young birds - chickens, ducklings absorb small lumps best of all. But already an adult bird can consume 5 mm granules.

These parameters are also suitable for fish. Large pieces of feed can be given to pigs, horses, and cattle. It is more profitable to produce large granules, because their production is less expensive. And if you need a small format for feeding chicks or fish, it is best to crush a large one, and then weed out small particles. This procedure should be carried out after cooling the pellets. Screening is carried out as efficiently as possible in special equipment with two sieves - after passing through the top, the remaining large particles are returned for grinding, and after the bottom, grit is formed into ready-made. The passage forms a product for pressing. As you can see, food for large animals bypasses the phase of such grinding and sieving. Such procedures should be carried out with good theoretical preparation precisely because many factors should be taken into account when working with a granulator - the quality of the ingredients, their moisture content, the diameter of the granules, the condition of the device matrix, the recipe. If you carefully monitor the observance of all these factors, then the granules are strong, dry and with minimal loss much-needed vitamin A. For the latter, you can replace the steam with a well-binding salt hydrol. Then, instead of a 30% loss of a useful vitamin, the feed will lose only 8%.

Preparation of granulated fish food.

Testing feed pellets for fish.

Wet method - applicable if it is necessary to make fish food. This option is addressed much less frequently than the first, but if you need to get such food that would not soak excessively, swell and disintegrate in water, this is what you need. How can the product be tested? Pay attention to how long it takes from the moment the pieces of food are immersed until they begin to lose their original shape. If the food is intended for animals or birds, then this time can be 3 minutes, and in this case there is no need to worry. But if you keep fish, then 3 minutes will obviously not be enough - at least 15 minutes should pass.

The process of making fish food.

In order to make suitable pellets for fish feed, it is necessary to use a special screw press extruder or feed pelletizer (which is preferable and more affordable). But you should pay attention not only to the feed press or granulator, but also to the raw material itself - it must be loose, without films and necessarily fine grinding. Only in this case can a quality product be obtained. And in order to select this necessary raw material, a special sieve is used, the holes of which are within 2 mm in diameter. It is important to pay attention to the degree of humidity of the dough, the temperature at which the food is cooked.
After the raw material is screened properly, it can be added to the kneader of the press. Often, fluoroplastic inserts are used in the matrix, which, of course, improves the quality of pressing. Now it is necessary to dilute the feed with water by 34% -35%. However, any water is not suitable - hot water is needed, the temperature of which will reach 70-80 degrees. According to studies, it is this indicator that increases the bulk density of the granules and their density, and also reduces the amount of energy spent on the manufacture of granules. A higher temperature is not chosen, since this will already be fraught with a slight decrease in water resistance - this will not have critical consequences, but the product quality will decrease slightly. After such a stay under pressure, the granules are thoroughly blown in order to remove excess moisture. Drying is carried out in special dryers, which are called calorifer VSH-2. The temperature at which drying is carried out reaches 100-110 degrees. Cooling and getting rid of fine mealy particles are also necessary. The material is cooled in a special column. Particles are screened out in an apparatus called a sieving machine. After that, the finished cylinders are checked for their quality by lowering them into water.
This method is much more expensive than the dry method, however, all the additional costs associated with such food production are fully justified. The high quality of the resulting product speaks for itself. According to experts, the benefits of food made by wet granulation are about 18%-21% higher than the benefits of food made by dry granulation. This is especially important when developing a diet for fish. Depending on the type of fish and their behavior, it is possible to develop in this way granules of various physical and chemical properties - they can both stay afloat and sink quickly, sink into the water slowly.

How to make a granulator with your own hands:

Of course, all the factors that you need to pay attention to when making feed are pushing you to turn to specialists. But in the event that you have a sufficient theoretical base and you plan to make granular feed yourself, you can try to make equipment for this yourself. In addition, if you own a farm, it may be easier and more profitable to make feed yourself. What will be needed for this?

The principle and arrangement of the feed granulator.

As you understood from the description of granulation methods, there are several options for obtaining granules. Despite them general principle, which consists in squeezing the crushed feed out of the holes cylindrical shape located in the matrix, there are some differences. The feed can be pressed through both with the help of special pressing rollers and with the help of an auger. In this case, we will consider the first option - with rollers.

In turn, the rollers can work according to two principles - to rotate, due to which the feed is pressed through, or to be in a static state. In the latter case, they are fixed in the frame of the granulator on a fixed axis, and the rotation occurs directly in the matrix. But in any case, you can’t do without rollers.
In this case, we will consider the second option - when the rollers themselves are motionless. The rotation on the matrix will be due to the gear train with intersecting axes. The toothed gear is located on the drive shaft. From it, the torque is transmitted to the ring gear. This crown is located on the shaft, a flat matrix is ​​also located on the shaft. All listed elements are in the case.
This was a general scheme of the device, giving an idea of ​​the final result of the manufacture of the granulator. Now we will try to apply it in the "do it yourself" mode. You hardly have a lathe at hand, even in the garage it may not be. Therefore, you will have to adapt to what is at hand.

How it works? Flat die granulator.

The main constituent elements of the granulator, as mentioned above, are the rollers and the matrix. If you have sufficient skills, then you can even make them yourself, but it is still advisable to purchase ready-made ones.

Remember that the quality of the device itself will depend on the quality of these parts. In addition, it is not difficult to purchase them, and at a very affordable price and any desired settings.

But the housing with a gear train is not so easy to find, but it is quite feasible. Keep in mind that the housing must ideally fit the gear train. It is she who is the basis from which it is necessary to build on. But where to find it? Alternatively, you can recommend looking at a car disassembly. The case, if you still can’t find it, you can make it yourself. To do this, we need a sheet of metal or, even better, metal pipe. The matrix must rotate freely in the housing, therefore, the diameter of the housing must be appropriate. However, the gap between the wall and the matrix should be as small as possible. Here, as nowhere else, the so-called "golden mean" is important. At the bottom of our pipe, you need to make a hole to which to weld the pellet tray. In this case, the hole must be made square. The geared output shaft is attached to the bottom of the cylinder with a coupling and bearings. Attach the ears to both parts of the cylinder. It's best to boil them. Through them, the two parts of the body will be connected with the help of bolts. Such a composite structure is good because it is easy to operate, clean, and, if necessary, transport.
And you are lucky - you found what you need. The main nodes must be attached to the transmission. After this is done, select a suitable electronic motor for the future granulator. But in order for the engine to be fixed somewhere, you need to weld a rigid frame. It is recommended to make it from a corner or a channel. By the way, a gear train will be attached to the same frame along with it. Once you have done all of the above, you can consider that the feed forming machine is practically assembled. All that remains to be done is to install a chain or belt drive, install a special tray designed for pellets, and a funnel into which raw materials will be loaded. But these are already details, it will take quite a bit of time to bring them to life. In the end, it remains only to apply a little paint on the surface of the structure.
You should listen to the following advice, which will help make the device as functional as possible. Both chain and belt drive can be used. The main thing is that the axis of the shaft, on which the flat matrix is ​​located, and the axis of the motor rotor are parallel to each other and are in the same plane. Naturally, in this case, the engine itself must be installed vertically.
Studies show that the profitability of farms that have their own personal granulator is on average 1.5-2 times higher. The fact is that the purchase of ready-made feed can take approximately 70% of the amount intended for keeping poultry or cattle. It turns out that the opinion that it is cheaper to buy already finished products instead of acquiring personal equipment for the manufacture of these products, it is a mistake. Even for novice farmers, purchasing or creating their own equipment can cost 110,000 rubles, but it will pay off in just 10 or 12 months. It may well be that the independent production of a granulator will cost you even less, but, of course, the payback will be quick.

Feed Granulator Reviews

We have analyzed how to produce quality food for animals, birds and fish. We also found out how you can make a device for the formation of such feed yourself. But what to do if a granulator is constantly needed in your own household, but you can’t do something with your own hands? Then it is recommended to purchase a ready-made device. And the choice on the market of relevant products is quite large. Consider some manufacturers who can provide proven equipment:

1. Doza-Agro LLC - is engaged in the production, installation and sale of fairly high-quality agricultural equipment, including granulators. The equipment is available in any performance, which, no doubt, will allow you to choose exactly what is needed for any of the tasks. The modernity of a design is perfectly combined with ease of use. As for the first point - the design - it allows the use of almost any raw material for the production of pellets, which is extremely convenient and helps to save money. This raw material can be dosed with maximum accuracy due to the combination of a reduced pitch of the screw turns and an increased diameter of the chamber located in the dispenser. The press has a good degree of protection. Engines are very convenient to operate and, which is also important, they emit a minimum of noise. Thanks to all the above features, the equipment of this company is quite durable, reliable, versatile and safe. And, importantly, it consumes little energy and has a decent uptime. Even a beginner can use this device, because the company offers a full range of services - from consultation to delivery and installation, followed by after-sales service and the provision of a warranty period.

2. TekhnoMashStroy LLC - suitable for making feed for pigs, chickens, fish, rabbits, cows, quails and other animals. What is the advantage of this particular model? The double-sided matrix is ​​made of high-strength steel. The matrices are available in various options depending on the diameter of the holes that are intended for pressing. These holes are in diameter from 2 mm to 6 mm. If, for some reason, the matrix or some other details do not meet your requirements, there is always the opportunity to additionally order what you need. Also, you can order not the entire granulator - that is, not in the form in which it is advertised. If you want to be creative and refine something yourself, then this opportunity is provided.
3. ART - suitable for use in both large farms and small private enterprises. The undoubted advantages include the fact that the matrix is ​​able to work with engines of various capacities. But in any case, the cost of electricity is minimal. The matrix itself is made of 20X steel, which is cemented in a thermal furnace. Due to this approach, excellent hardness of the metal surface is acquired, as well as, importantly, the walls of the holes. Thanks to the latter feature, the device does not wear out for quite a long time and requires a minimum of intervention in terms of carrying out repair work. The technique for manufacturing rollers is similar to the technique for manufacturing a matrix. The transmission is not spur, but helical, which serves to increase the durability of the product and reduce the level of noise emitted by it.
The granulator is not for factory use, but special for farms. It requires a voltage of 220 V. This company puts a centrifugal clutch on it, and this serves as a guarantee soft start even under conditions when the load on the engine is large enough. In the event of such a large load, the engine does not stop, as happens with some other devices. Instead, the clutch slips. Overloading is also prevented by a thermal relay, which will simply turn off the engine in case of unforeseen situations. Alloy steel is used in the manufacture of parts of the granulator, this steel undergoes the heat treatment necessary for it to have excellent strength.
Before not only being registered for sale, but also undergoing a painting procedure, each individual car is tested. If any defects are found during the inspection, they are immediately eliminated. And in order to avoid such defects, the company itself manufactures all the nodes.
A granulator with a capacity of 22 kW is available for purchase - it has passed all the necessary tests and has been put into mass production. This company has been showing itself excellently in the market of similar products for 2 years now, and during this time it has managed to win the trust of consumers. In addition, she does not get tired of making various improvements.
4. LLC "Agropost" - manufactures a granulator that perfectly forms raw materials into granules. The granules are dense, smooth, easy to use. They undergo heat treatment, which only strengthens their properties. Compound feed, straw residues, rice husks, alfalfa, sunflower husks, corn, wood industry residues, waste Agriculture- all this is suitable as a raw material. Such a device works with an engine power of 15 kW, and the productivity is 700-800 kilograms per hour. It is recommended to use a product with a moisture content of 13-18%.
5. LLC "Spetsselmash" - the products of this enterprise are characterized by reduced energy consumption. For comparison, similar products from other companies consume as much as 8 or 9 kWh more than this option. In addition, less dust is emitted during operation, which is another advantage. this option. In order to achieve greater efficiency, you can add a second screw loader, scales and even a bag sewing machine to the package. Under more efficient This implies the possibility of convenient dosing of the finished product into bags, as well as faster loading. The standard equipment includes a hammer crusher, which houses a fan, a horizontal shaft mixer, and a fine feed auger. It is possible to add both dry and liquid additives at your discretion.

Overview of pellets

We have reviewed some brands of pelletizing machines, but what if you are still more comfortable buying ready-made feed. bother yourself self-manufacturing may not be convenient for everyone, so in some cases it may be beneficial to purchase pre-made and pre-packaged pellets. The brands listed below guarantee the quality of their products. They use only natural raw materials without the addition of any dyes, preservatives or growth stimulants. They also go through a thermal treatment that kills harmful microorganisms:
1. "Generous Niva" - designed for turkeys, ducks, quails, chickens, horses, pigs. As for poultry, when using this food, they begin to rush excellently. And this is no coincidence, because the granules contain all the ingredients that a bird needs for a good egg laying. It is recommended to apply in the first phase of productivity - in other words, between the 20th and 40th weeks. The composition includes corn, soybean meal, wheat, sunflower meal, calcium phosphate, limestone, methionine, lysine, phytase, antioxidant, vegetable oil, salt and a whole complex of vitamins and minerals. If you need good laying in quails, then feed them with pellets after the birds have finished taking starter mixtures - they do not always need to be given, but most often farmers use such mixtures. As for pigs, the type of feed for them from Schedra Niva contains all the components that an animal needs for good fattening. It is intended for the use of animals weighing from 35 to 60 kilograms. If you need to feed a lactating female, then this food will come to the rescue, because it contains all the substances necessary for the formation of good milk. And, as we remember, it is the granules that are able to retain maximum amount nutrients, and in the right dosage.
2. "Top feed" - this feed belongs to the premium class. It is recommended to purchase it not only when you need high-quality bait, but also when you doubt the quality of the genetic material of your pets. The secret that this brand has a premium class lies in the quality of the raw materials from which the food is made. It is the most expensive, but it is great for all kinds of animals. And not only species, but also ages - even newborn animals and newly hatched chicks can use it. If there are doubts about the health of the young, it is all the more recommended to give preference to this feed. It is not for nothing that this brand, which has existed since 2009, has shown itself well in commercial-oriented animal husbandry. The inclusion of meat processing factories in the composition of waste is very difficult to track, because it often happens that all this deteriorates even at the stage of being in factories. However, Top-Korm refused in principle to include such raw materials, as well as other ingredients that could cause harm - hormones, growth stimulants, chemical additives and various components that contain animal protein. Instead, the composition is indicated by the following components - sunflower and soybean meal, cake, corn flour, cereals various types, trace elements, minerals, vitamins, amino acids. The advantage of such feed in the form of granules is that the constituent substances are not ground into dust during long-distance transportation and do not disintegrate. If you start using this food, you will quickly see how much the use of grain will decrease and the productivity of pets will increase. By the way, this productivity will increase by as much as 15% -20% if we compare it with fattening something else.
3. "BEST" - a company that for enough long term managed to take a leading position in the market for the production of granulated feed. Now this brand is known in many regions Russian Federation. And it is not surprising, because there are a lot of advantages - for example, this is a reduction in the cost of poultry, because the level of feed consumption per kilogram of weight is reduced. In addition, thanks to the granulation technology, the digestibility of the feed is improved by about 20%, and the ingredients increase the shelf life of the product and serve as a guarantee of safety even if the feed is stored for a long time. The company took into account all the age needs that arise in the bird, and carefully approached each of the points. "BEST" cooperates with the world's leading manufacturers of nutritional supplements from Germany and Holland. This cooperation allows to achieve excellent results in fattening pigs, turkeys, broilers and cattle. With all this, a competent price-quality ratio is made. But, in addition to additives, the feed contains about 22 components - these are various enzymes, microelements. After including all these components contained in granules of the same brand in the diet, there will no longer be a need for any additional feeding. And, of course, manufacturers made sure that the products were sterile, which is achieved through heat treatment. This food is divided into several types - "Start", "Growth" and "Finish". For example, the latter type includes a completely safe enzyme that affects the bird's excellent yellow color. There is another influence, not only aesthetic - when using any type of feed, the bird will later have excellent palatability.
4. "BEST Mix" is a good brand suitable for raising not only birds, but also fish, rabbits, pigs. As for piglets, it will be possible to start fattening them literally from 6-8 weeks. The feed includes such components as fish meal, soybean sprat, cake, sunflower sprat, shell, limestone, mineral complex, amino acids, a set of essential vitamins and minerals. As for fish, fish of the carp family grow excellently on this food.
As you can see, a feed granulator is an indispensable thing for those people who keep livestock. different kind, be it cattle or fish. If you need compound feed to feed this living creature, then you can hardly do without a granulator. Of course, you can not use it, but how many advantages will be lost then! Having spent money once on a granulator, you can save significantly in the future! And this applies to both the owners of large farms and several representatives of the fauna. The resulting feed will be extremely useful, stored long time and absolutely harmless. In addition, it is possible, at your discretion, to add vitamins and other nutrients to such food. Agricultural enterprises of European countries have long appreciated all the advantages of this equipment, and even there livestock is on good level from ancient times. Therefore, we can safely say that the granulators have passed the quality certificate in practice.

To convert a loose combined mixture into granules, household feed granulators are used, the price of which depends on the engine power. The higher its indicator, the more pallets are produced in 1 hour. Granulated food has a much longer shelf life than usual and is easier to transport. It is also easier to give the necessary portion of food to livestock or poultry, depending on their age and needs. This device can be made with your own hands, especially since the price of a household feed granulator is quite high. So, for example, equipment with a capacity of 150 kg / h costs 65,000 rubles, and a model that produces 1,000 kg / h of feed costs 255,000 rubles.

The principle of operation and the device of the granulator

The device works as follows: raw materials are poured into the container from above, which, falling on the matrix, are pressed by rollers into its holes. Ready granules wake up outside through a special window in the case.

There are models of household feed granulators made by hand from a meat grinder. They use an auger instead of rollers for punching, but for such a device you will need finely divided material. Such a device can only be used for mixing soft raw materials, such as herbs or combined mixtures.

To assemble the granulator, you will need the following parts:

• base (frame);
• matrix and rollers with a toothed surface;
• frame;
• electric motor;
• reducer;

The frame must be welded from strong steel, as it must withstand heavy loads and vibration during operation. The body of the granulator for compound feed, you can cut it with your own hands from a wide pipe, or make a cylinder from sheet metal. It is best to make it collapsible so that it is possible to service the device if necessary. A window should be provided in the lower part for the exit of ready-made granules of the combined mixture.

The case diameter is selected so that the matrix can rotate in it with a minimum clearance.

Matrices are produced in two types: flat and cylindrical. The first one looks like round disk with holes. Most often, it is used to create granular, since it is able to process raw materials of any hardness, and its speed is higher.

A cylindrical die is a drum with holes inside which rollers rotate.

It is better to buy a matrix ready-made, since special machines will be required to create it. The holes in it should have a conical shape, tapering towards the bottom, so that the granules are more compressed.

Assembly of the granulator

After the body is ready, a gearbox is installed in its lower part. It will transmit rotation from the electric motor to the granulator shaft, due to which the matrix or roller will be able to rotate.

In the upper part, a matrix and rollers are installed, which are fixed to the shaft. The rollers are mounted on the shaft with the help of rolling bearings, and they are also mounted on the rotating axle through the same bearing. Their clamping to the matrix is ​​regulated by a threaded nut. This entire assembly is installed in the lugs of the body and remains motionless during operation. The rollers are selected in such a way that their surface width completely covers all the holes in the matrix.

An electric motor is mounted next to the housing. Using a belt or chain drive, it is connected to a gearbox. A cone-shaped container is placed above the body, through which raw materials will be fed into the granulator.

The video shows a drawing and a device for a feed granulator, which you can do yourself:

To assemble the apparatus for granulating feed from a meat grinder, you will need the following parts:

• frame;
• meat grinder;
• electric motor;
• matrix;
• belt, 2 pulleys.

The matrix is ​​made of the same diameter as that of a standard meat grinder grate. Protruding ribs are removed inside the case so that it fits as tightly as possible (leaving only a minimum gap). The cover for the device is made with free space inside. So that you do not have to make a new one if you need to install a matrix of greater thickness. Outside, knives are fixed on it, which will cut the granules of the required length. Both pulleys, an electric motor are mounted and the belt is tensioned.

The belt is installed without teeth, so that in which case it can slip. As a result, the motor will not overheat and burn out.

Even if you buy some parts, such as press rollers, bearings, the price of a home-made feed pellet mill made on your own will be lower than that of a finished one in a store. In addition, it is possible to assemble an apparatus that works by hand, without an electric motor. But before you buy or assemble the granulator yourself, you should consider that in addition to it you will need a crusher and a dryer.

Homemade household granulator - video

A feature of granulated feed is its high calorie content. The food compressed into capsules takes less space. Animals on such a diet gain weight faster. The use of granulators in farms and personal subsidiary farms gives an increase in livestock productivity. You may also be interested in information about what should be

What is a granulator

The granulator is a device for converting crumbly feed into capsules.

Suitable for pressing:

• crushed grain (wheat, barley, oats, corn);
• herbal flour;
• hay;
• bran;
• cake;
• crushed peas.

Technological properties of feed are improved, its sticking is excluded, flowability increases. The digestibility of granules is higher than conventional feed. The ability to use vitamin, antimicrobial additives increase the quality of the product.

You may also be interested in information about

On the video - how the granulator works:

This food is convenient to use:

• with automatic distribution;
• transportation;
• storage.

The size of the granules depends on the livestock industry:

• for poultry farming - up to 5 mm;
• for piglets - up to 8 mm;
• adult pigs - up to 10 mm;
• cattle - 10-15 mm.

Raw materials for granulation should have a fraction size of not more than 3 mm, a certain moisture content and adhesive components.

Pressed food keeps well, keeping nutritional qualities for several months.

You can use the granulator to prepare feed for the autumn-winter period.

The amount of feed processed into pellets depends on technical parameters unit.

Granulator device

The granulator resembles an electric meat grinder with one difference: the knife is located on the outside, behind the grid-matrix.

Granulator device

In the process of granulation, the raw mass is loaded into a hopper, from which it is pushed under pressure through a heated to 110 gr. matrix. The movement of the auger, which creates pressure and presses the crushed and moistened raw materials to the matrix, ensures the pushing of the mixture.

Upon reaching the critical value of the volume, the pressed raw material is forced through the holes of the matrix. A special cutter cuts the granules of the right size. Plastic capsules cool down, keeping the shape given to them.

You may also be interested in information about how

The principle of operation consists of sequential operations:

• supply of crushed feed from the hopper to a rotating shaft;
• compression;
• punching through the matrix;
• cutting with a knife;
• admission to the receiving cup.

The diameter of the holes in the grid determines the diameter of the capsules. Depending on the power of the electric motor, the diameter can be from 5 to 10-15 mm. The distance at which the knife is installed after the grid determines the length of the granules.

On the video - how the granulator is arranged and works:

The main parts of the granulator:

• loading bunker;
• screw;
• matrix;
• drive shaft;
• reducer;
• electric motor;
• bed;
• receiving bunker.

But how ducks are bred at home for beginners and what you should pay attention to is indicated

All parts of the device are made of metal.

Specific characteristics of the thickness and diameter of the matrix, the diameter of the screw, the power of the electric motor are determined in the aggregate.

The units offered by manufacturers can be used for the preparation of not only compound feed, but also pellets (fuel pellets from sawdust).

The main characteristics of granulators offered by manufacturers:

1. Engine power 2.2 kW. Productivity of compound feed is 60-100 kg/h. Matrix diameter 120 mm. Weight 80 kg.
2. Engine power 4 kW. Productivity of compound feed is 150-220 kg/h. Matrix diameter 150 mm. Weight 115 kg.
3. Engine power 7 kW. Productivity of compound feed is 300 kg/hour. Matrix diameter 200 mm. Weight 200 kg.
4. Engine power 11 kW. Productivity of compound feed is 400 kg/hour. Matrix diameter 230 mm. Weight 290 kg.
5. Engine power 15 kW. Productivity of compound feed is 600 kg/hour. Matrix diameter 260 mm. Weight 330 kg.

The maximum power of the manufactured units is 30 kW with a capacity of more than 1000 kg per hour. Installation weight more than 500 kg.

But what a blue favorite duck looks like and how to properly breed it at home is indicated

Device cost

• with an electric motor 2.2 kW - from 53,000 rubles;
• 7 kW - from 83,000 rubles;
• 15 kW - from 190,000 rubles.

Advantages of industrial granulators:

• reliability;
• duration of operation;
• universality;
• profitability;
• safety;
• convenient service.

The high cost of industrially manufactured units forces livestock breeders to make devices in an artisanal way, using improvised means.

But how is the cultivation of broilers without compound feed and what feed should be used, you can read

How to DIY

For making a granulator on their own special equipment required:

• welder;
• lathe;
• Bulgarian.

The power of the presser will depend on the electric motor used.

On the video - do it yourself:

Granulator design option

A pipe, welded bushings of different diameters can be used as a body. The minimum thickness of steel walls is 8 mm. For the manufacture of an auger, you will need a semi-axis and a rod with a diameter of 1 cm. Having fixed the semi-axis on a workbench, weld one end of the rod and make a winding on the semi-axis with an arbitrary step. The workpiece must be scalded on both sides, the seams should be cleaned with a grinder and thermally hardened.

For the manufacture of the matrix, a piece of rod is required of stainless steel with a diameter of at least 62 mm. Metal processing, centering, cutting holes is carried out on a lathe. The matrix holes are cut in such a way that they do not fall into the "dead" space, where the screw is closely adjacent to the grate. The matrix should fit tightly into the body of the granulator and be fixed with a flange.

A set of bearings (regular and roller) is used as a gearbox connecting the motor shaft with the screw. Trimming of granules is made manually.

But what should be the composition of feed for broilers at home, is described in great detail in this

Availability lathe in a private household is a rather rare phenomenon. For 1-2 animals, a reconstructed mechanical meat grinder is used as a granulator.

Required transformations:

1. Fasten the driven pulley in place of the handle.
2. Attach the drive pulley to the motor shaft.
3. Connect the pulleys with a belt drive.
4. The knife is placed on the outer side of the grate.
5. A bolt 4-5 cm long with a spring is attached to the auger from the outside of the grate, holding the knife.