The garage is a multifunctional space. In it, you can install and repair cars, design and make various things and mechanisms with your own hands.
If a person likes to spend time in the garage, doing repairs, you need to properly equip your workplace. A workbench is a multifunctional desktop that can be used to process various materials, carry out metalwork, electromechanical and installation work. Also in the design of the workbench, you can think of shelves and drawers to store tools and other items.
Types of workbenches
Workbenches are made for processing metal (locksmith) and wood (carpentry). The designs differ in the material of the countertops. For locksmith models, the countertop must necessarily be metal, since working with metal involves the use of engine oil and other liquids that are on wooden surface may leave traces.
Also, when processing metal parts, effort is often required, the use of a sharp tool, so it is best to equip the workbench with a metal worktop.
Carpentry workbenches are designed to work with wood, so they are not as durable and functional as locksmith models.
Workbench design
If the design of the desktop in the garage is made by hand, then first of all you need to carefully consider every detail, figure out where the tools will be placed, what work will be carried out on the workbench. The model of the table in the garage depends on this.
Standard models are often equipped with drawers, which can be made of wood or metal. Also, the design of the table can be supplemented with shelves, a power shield for hanging tools, which will always be at hand. But most importantly, the workbench must be stable, durable and reliable.
Tool
Screwdriver.
Jigsaw for cutting plywood.
Bulgarian with a circle for cutting metal and a grinding disc.
Welding machine and electrodes. Overalls and protective devices for welding.
materials
Corner 50 mm by 50 mm, thickness 4 mm, length 6.4 m.
Square pipe 60 mm by 40 mm, thickness 2 mm, length 24 m.
Corner 40 mm by 40 mm, thickness 4 mm, length 6.75 m.
Steel strip 40 mm wide, 4 mm thick, 8 m long.
Steel sheet for countertop 2200 mm by 750 mm. Thickness 2 mm.
Steel sheet for making drawer holders. Thickness 2 mm.
Wooden boards for countertops. Thickness 50 mm.
Plywood for the manufacture of drawers and for the side and back walls of the table. Thickness 15mm
Guides for drawers.
Screws for assembling plywood boxes.
Self-tapping screws for metal.
Anchor bolts.
Paint for wood and metal.
The workbench that will be made from these materials has quite impressive dimensions: the table is 220 cm long and 75 cm wide. different ends vise table and, for example, emery or other tool.
The first step in the manufacture of a workbench is cutting the available material into elements. The profile pipe is intended for the manufacture of the frame. The steel corner is designed to create stiffeners. It is cut into pieces and a power frame is formed from it. Also, a steel corner is needed for edging the tabletop on which the boards will be laid.
The steel strip is intended for the manufacture of guides on which the side panels will be attached. Also, this material will go to the brackets for attaching boxes and plywood.
Table drawers are made of plywood.
The second step is welding power frame workbench. The elements of the countertop are welded first - 2 pipes 2200 mm long and 2 pipes 750 mm each. The frame must be welded so that another frame of corners can be welded on top of it, into which the tabletop boards will be laid. To reinforce the countertop, it is required to weld a few more after 40 cm steel pipes, which will act as stiffeners.
Then 4 side legs are welded along the edges of the workbench. Their length is 900 mm. Power jumpers are welded between the legs, strengthening the structure.
After the base frame is ready, you can start welding the structure for the boxes. To do this, square frames are formed from steel pipes, which are welded to the tabletop on both sides of the table. Frames are reinforced with longitudinal stiffeners.
The third step is to make a frame for the countertop. Two steel corners, 2200 mm long and two more corners 750 mm long, are needed to make the frame. The structure is welded so that wooden boards lie inside it.
The frame from the corner is laid on the frame of pipes and welded. It turns out a reinforced tabletop, 8 cm high with internal stiffeners.
The metal frame of the workbench is almost ready, it remains to weld the crate of the panel for attaching the tool. This requires one metal corner with a length of 2200 mm and 4 corners with a length of 950 mm. Two elements are attached to the sides of the structure and two in the middle, for reinforcement. The toolbar is welded to the worktop.
The frame of the corners and pipes is ready. You can start strengthening the structure. Brackets are welded to the sidewalls of the table, which are cut from a steel strip. A total of 24 parts are needed. A hole is drilled in the middle of each bracket. Through these holes, the side and rear walls plywood tables will be attached to metal frame workbench.
The fourth stage is the manufacture of drawers for the table. Plywood is cut into blanks, which are twisted with screws. The number of drawers depends on what will be stored in the table. If small parts, then you can build 3 boxes, if large - then 2. It all depends on personal preference.
Drawers can be arranged on two sides of the table, can be mounted on one half retractable structures, and on the second - the usual open shelves.
After the drawers are assembled, metal strips with holes need to be welded between the sides of the drawer compartments. Slides for drawer guides will be attached to these holes on the inside.
The fifth stage is laying the boards in the tabletop frame. Boards with a thickness of 50 mm are cut into blanks of a certain length. If a long board is available, then you need three blanks 245 mm wide and 2190 mm long. If there are no long boards available, then you can lay the blanks across the table. For this purpose, wood 205 mm wide is cut into 10 blanks 740 mm long.
Before laying the wood in the table frame, it must be treated with an antiseptic solution. This will protect the material from rotting and damage by beetles.
Then, without fail, it is required to paint the entire metal structure workbench. This will protect the metal from corrosion. It is best to use a weatherproof and anti-corrosive coating option. Be especially careful when painting welding seams. Drops of metal and bumps are recommended before painting work clean thoroughly. This can be done using an angle grinder with a metal grinding disc.
After the structure is dry, you can start laying the boards on the countertop. They should not be driven too tightly into the frame. This is due to the fact that the tree tends to expand and shrink with a change in temperature and humidity. It is better to leave a small gap of a few millimeters between the boards. The surface of the wood needs to be sanded, this will make it easier to lay the metal sheet on top of the wood. Boards around the entire perimeter of the table are screwed to the frame with self-tapping screws.
The sixth stage is the fastening of the upper steel sheet. It can be welded to the countertop, but there is wood inside the structure, which can ignite during the welding process. Therefore, it is best to attach the steel sheet with hidden self-tapping screws to the wooden planks. Previously, the metal must be painted on both sides with a rust converter. This covering material looks like a transparent paint coating, is easily restored and reliably protects the metal from rust. You can also paint the metal countertop with the same paint that covered the frame. It will be beautiful, but over time, the paint may scratch and the table will not look too new.
The last step is to install the boxes on the rails and fasten the plywood to the side walls , shelves and power shield in front of the table. This work can be called finishing workbench. After work with plywood is over, it must be coated with a compound that will protect the material from exposure environment. Also, do not forget about the design of the power shield for tools. You can attach special hooks or screws to it, to which the necessary things will be hung.
In order to make it convenient to work at the workbench, you can attach a special lamp with a bending stand to the power shield. In this case, you can optionally direct the flow of light to the right place.
Video - The process of making a workbench
Installing a vice on a locksmith's workbench
The vise is an indispensable attribute locksmith workbench. It is not recommended to attach a clamping tool weighing several tens of kilograms to the tabletop itself. It is best to place a metal gasket between the metal of the table and the tool, 1 cm thick. It is required to drill holes for the anchor bolts in the gasket. Then, in the same places, drill holes in the countertop of the same size. The whole structure is fastened with anchor bolts.
Safety requirements for a homemade workbench design
- If the area of \u200b\u200bthe garage is not too large, then you can make a smaller table for plumbing work with your own hands. But, it is worth knowing that the whole structure must be stable, not sway or budge with little effort.
- The workplace should be organized in such a way that nothing interferes with a person. When working with a vise, all unnecessary tools should be removed from the countertop.
- The corners and protruding parts of the table should not be too sharp and have cutting edges.
- After repair work behind the workbench, you need to clean the workplace from metal shavings, drops of oil and other materials.
- If homemade workbench made correctly, it can easily withstand a load of 200 kg.
Shield plywood
Video - Do-it-yourself workbench in the garage
A good workbench in the garage allows you to make different kinds work on metal and wood in a short period of time. Here are stored various tools and small details. in plain language, it is a special table on which you can make turning and locksmith products.
In addition to the countertop, there may be multi-layer structures of shelves and hanging containers for storing nails, screws and nuts.
Do universal workbench simple enough. The main thing in this matter is to prepare a project and detailed drawings of the future product. In the process of creation, it is necessary to observe the order of each action.
Self-manufacturing such a structure will save a decent amount. Besides, individual project helps to make a design based on the parameters of your premises.
Workbench Varieties
There are several types of workbench. Each of them has some characteristics. In turn, they are divided into:
Locksmith. It is intended for metal work. The tabletop of such a product is made of high-strength metal alloy. This is necessary for security. Sparks may be present during iron work.
In addition, the use of lubricants can leave marks on the wooden surface. iron base It does not require special care.
Joiner's. Its surface is made of solid wood. A carpenter's workbench is used for woodworking. These products do not have high strength and versatility, unlike metalwork.
The universal table has a metal and wooden tabletop in its design. The drawing of the workbench shows the arrangement of the carpentry work area.
What is included in the design of the workbench?
If the product is made independently, then it is important to think over every little thing. Additional shelves and capacious hanging containers will help to rationally use this product. The Standard Model contains many drawers for storing large tools.
Homemade table can have both metal and wooden system storage. An additional metal shield allows small items to be stored here. hanging tool. Now hacksaws and hammers will be located in one place.
How to make a workbench with your own hands?
We bring to your attention detailed instructions how to make a workbench. Manufacturing carpenter's table takes place in several stages. First of all, you need to prepare all the tools and materials.
For this you will need:
- hacksaw;
- screwdriver or a set of screwdrivers of different diameters;
- joiner's square;
- level;
- bolts;
- nuts;
- self-tapping screws;
- detailed drawing of the product;
- wrench.
From the materials you need to prepare:
- bars for support. The size of each element should be 110 x 110 mm. During the selection process, it is necessary to give Special attention the condition of the wood. There should not be cracks and knots;
- plywood sheets 30 mm thick;
- frame boards.
When all the necessary items are prepared, you can proceed to the workflow. It includes the following steps:
The initial action will be the construction of the lower frame, which will house the tools and locksmith machine. To do this, the boards are sawn off to right level. Then they are connected to each other using self-tapping screws. The end result should be a rectangular shape.
A spacer bar is installed in the middle. In the future, it will reduce the resistance finished product during the workflow you will need a small wooden board.
The support legs of the table are fixed with bolts. To do this, through holes are made in the plane of the frame. For reliability, it is recommended to make from 6 to 8 legs around the entire perimeter.
To give rigidity to the product, it is necessary to make a lower shelf. At the bottom of each leg, 25 cm are marked. Next, long wooden planks are attached here. In the future, a chipboard panel will be fixed on their surface. She will act as the foundation.
When the main part of the frame is completed, proceed to install the top countertop. Here you will need a hacksaw. It removes the redundant parts of the board.
Hardboard will help protect the surface of a wooden tabletop. This is a durable material that is designed for the work area.
You can increase the storage system with the help of an additional metal shield, which is attached to the back of the carpentry table. IN support boards make through holes. After that, the metal base is fixed with bolts. In the photo of the workbench with your own hands, the sequence of each action is captured.
DIY workbenches photo
The device and purpose of the workbench
The carpenter's workbench is a workbench for manual and mechanical processing wooden products. The design and ergonomics of a classic carpentry workbench allow you to fix parts in various spatial positions and perform basic carpentry operations with maximum convenience: make wooden parts, assemble structures, cover them with finishing compounds. Traditional carpenter's table designed to work with lumber up to 3-3.5 m long. For processing longer pieces, a carpenter's workbench is used.
The carpentry table consists of a workbench (cover) and a workbench (bearing frame). A traditional workbench is equipped with front (front) and rear (end) vices, with the help of which the workpieces are fixed in the required spatial positions.
There are holes in the table top and wooden vise jaws. They are designed to install clamps and stops of various sections and heights.
Having placed the stops in desired configuration, a part is placed between them and pressed with a screw vice mechanism. Thus, the workpiece is securely fixed in a horizontal position. Based on the thickness of the wooden part, use a stop of the appropriate height, which will not protrude beyond the edge of the workpiece and interfere with processing.
How to choose the optimal workbench height?
The height of carpentry workbenches varies between 85-95 cm. Optimal Height tables are selected based on the growth of the master. If, standing at the workbench, the palms freely rest against its lid, then the size is chosen correctly. Behind such a workbench it will be convenient to perform all basic operations, without frequent bending and stretching, which lead to rapid fatigue.
What materials are best to make a structure?
The carpentry workbench must have sufficient strength and rigidity, since during operation it is subjected to heavy loads, both static, formed under the weight of massive workpieces, and dynamic, arising in the process of sawing, drilling, impacts, etc. Sufficient strength characteristics are provided not only by the features of fasteners, but also the type of materials used.
Wood is traditionally used to make the base. conifers. The table top is made of durable wood: oak, beech, ash, maple, etc. The lumber used to create the workbench must be dry (moisture content of about 12%) without knots and other defects.
About making a bench cover
Experience shows that when making a carpentry workbench with your own hands, it is more expedient to purchase a ready-made glued shield, which will become a blank for the lid. The effort and time spent on cutting, jointing the edges, gluing the shield and leveling it when creating such a massive part will be incomparable with the money saved.
When performing work that increases the risk of damage to the lid: drilling, chiselling, etc., it is better to cover the working surface of the workbench with a thick plywood sheet or fiberboard cut to the shape of the lid. It is advisable to make this simple flooring immediately with a workbench.
Manufacturing and assembly of sidewalls
The design of the sidewall consists of two legs (B), tsargs and supports (A). The part is assembled on a through glued spike.
Figured cutouts of the tsarg and supports (detail A) are cut out on band saw followed by edge grinding.
In accordance with the dimensions indicated in the diagram, the legs are marked with sockets for the spikes of the prolegs, after which they are selected with a chisel or milled.
On the outer side of the legs, a conical recess is made for the head of the coupling bolt. A recess with a diameter of 35 mm and a depth of 11 mm is made with a Forstner drill. A through hole with a diameter of 14 mm is drilled in the center.
Sawing spikes and eyelets
Spikes and eyes are made on sawing machine or manually, guided by the basic principles of creating spiked joints. In such a critical design, the first option is preferable, since it allows you to minimize errors and inaccuracies, ensuring a flawless fit of the connection. The workpieces must have prepared smooth surfaces and correspond to the dimensions indicated in the drawing.
The halves of parts A are glued together, having previously placed an insert in the groove that will prevent displacement.
Sidewall assembly
Parts A and B are glued into a finished joint. After drying, the excess glue that has come through is carefully cleaned with a chisel. The assembled sidewall is polished.
A hole 19x38 mm is drilled in the center of the glued drawer side under the dowel (L) to fix the cover of the workbench.
Production of prolegs and underbench shelves
According to the dimensions indicated in the drawing, blanks for prolegs (detail C) are cut out in the amount of 4 pieces. Spikes are made at the ends of each part, adhering to the dimensions indicated in the photo. As in the case of the sidewall, this operation is best done on a saw machine.
The connection of the prolegs with the sidewall is made detachable on a bolt screed with a transverse nut. For this on inside prolegs mill a recess for transverse nuts d25 mm and a depth of 32 mm. A hole of 14x95 mm is drilled at the ends of the prolegs. At this stage, it is better to use a drilling jig, since the holes must be made strictly at an angle of 90 °.
The support strips (details D and E) are screwed with self-tapping screws with an offset of 22 mm from the upper edges of the prongs.
According to the dimensions specified in the “General Detailing” drawing, the slats of the bench shelf are cut out (detail F). Holes are drilled and countersinked at the ends of each plank. The planks are ground and sequentially mounted on the assembled frame.
Mounting the bench cover
Non-through holes d19 mm and 32 mm deep for dowels (L) are drilled on the back side of the workbench.
With a d19 mm drill, through holes are made on the lid for bench stops. Similar sockets 45 mm deep are drilled at the end of the cover. All holes are chamfered. The stops should easily enter the sockets and not play.
Advice! For all drilling operations, use a drill with a jig to ensure neat holes at a perfectly right angle. It is not difficult to make such a guide yourself, having a piece of timber at hand.
Bench vise installation
Having decided to make a workbench with your own hands, it is more expedient to buy a carpentry vice at ready-made. In this case, you will get the most reliable and functional design, and, importantly, get rid of unnecessary headaches during their installation.
Manufacturers of bench vises strive to adhere to standards in the manufacture of their products. Here we take a look at the wiring diagram. standard designs. But it is quite possible that you will have to improvise, adapting the installation to the features of non-standard bench vise.
Vice jaws - parts H, I and J (2 pcs.) - cut out of wood hard rock. After that, holes are drilled for the guide rods, lead screw, sockets for bench supports and holes for fixing screws.
The rear jaws of the front and rear vise are mounted to the workbench cover as shown in the photo.
Wooden linings (detail K) are cut to fit the vise. Through holes are drilled in the drawers for the guide rods and the lead screw.
Advice! To accurately mark the holes, use the guides themselves, pieces of masking tape and a soft pencil.
When it comes to carrying out all kinds of plumbing work, for example, grinding, you can’t do without a workbench. The speed and quality of performing various operations when processing parts depends on how well a home-made locksmith's workbench is made.
A locksmith's workbench is a table made of wood or metal on which locksmith work is carried out.
Basically, a workbench can be called a table that has a solid tabletop. A very stable support is made for such a device, since no vibrations should occur when the parts are processed. To strengthen the structure, the countertop is usually closed sheet metal or completely made of thick steel sheet.
The metal tabletop is considered the best option, since such a sheet can withstand enormous loads when the part is bent or straightened with a hammer or table press. Such a countertop will not suffer from an abandoned tool, it is not affected by temperature changes.
To make any part, you must have the appropriate place. One of them is . How to make a locksmith workbench on your own, what materials are needed for this?
Mostly used for woodworking carpenter's workbench.
Before starting production, it is necessary to determine for what work it will be intended. To process steel blanks, you will need a homemade workbench made of steel. If the work will be mainly related to wood, then it is necessary to make a carpentry workbench. For small production, you will need a universal or combined version.
In garages, only a locksmith's workbench is used. After all, any master and motorist most often encounters metal parts. But a workbench is required not only for technological operations. He has special niches where an auxiliary tool is stored. Where the workbench will be located, there must be an electrical outlet so that it is possible to connect the tool and conduct lighting. If the workbench is made long enough, several people can work on it at the same time.
What may be required for work
For self-manufacturing locksmith workbench will need:
- cabinet where tools are stored;
- steel sheet;
- drill;
- hammer;
- welding machine;
- screwdriver;
- self-tapping screws;
- hacksaw;
- metal scissors;
- rag.
The frame for the workbench is made of metal pipes.
The basis of such a workbench should be a solid steel frame. It is often made from a round or square tube. The tabletop must have a lot of weight, for which it is used sheet metal thickness from 5 to 10 mm.
For installation in a garage in the manufacture of a workbench, you can use a metal corner, a profile pipe is suitable. The main condition remains one condition - the rigidity of the structure. It must withstand heavy workloads and mechanical stress.
Before assembling the workbench, it is required to make the supporting surface completely flat. If necessary, correct the future design. You can make a table top wooden planks not less than 50 mm thick. It will subsequently be closed with a steel sheet.
When the workbench is intended for particularly precise work, the entire surface of the tabletop is covered with textolite sheets.
In some cases, the workbench is performed especially complex work. The tabletop is covered with a 6 mm steel sheet. On such a device are perfectly processed thin sheets metal, extrusion and riveting of parts is done. A powerful vice is installed on this workbench.
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Preparatory operations
For work, it is necessary to design a drawing, where all the dimensions and details of the future fixture will be indicated. Separately, legs and shelves for storing tools will be shown.
A sheet of galvanized steel will be needed for the manufacture of protective sides.
To perform the work you need to have:
- steel corner;
- metallic profile;
- wooden boards with a thickness of more than 5 cm, covered with an antiseptic;
- welding machine;
- locksmith tools.
It will be very good if galvanized sheets are at hand. They are designed to make protective edges that protect against sparks when metal blanks are cleaned.
The best place for the location of the workbench will be the presence of a number of outlets and the ability to connect lighting. The light from the windows should be directed only directly, it should not create a shadow on the place of work.
After determining from the location, you need to clarify the linear dimensions again. The main thing is the height, the convenience in work largely depends on it.
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Workbench table: features
Of course, you can completely make a workbench without reworking any fixtures. But still, you can first consider the option of reworking, for example, a table. You can use some part of it and upgrade. This is very convenient, but not every table is suitable for such an alteration, not every table can be used to build an excellent workplace. Eg, kitchen table easily loosened, it will require a large number alterations.
A table with cabinets is best suited for such work. Its weak countertop can be replaced with a more massive and durable one. For this purpose, planed bars with a thickness of 60 mm are suitable. The length of the bar is determined by the drawing. To make a countertop, you will need to prepare 30 bars. Each is processed with sandpaper, then they are glued together in the form of a shield.
After the glue dries, the shield is sanded again and reinforced with transverse rails to increase reliability. The tabletop is fixed to the base of the table with steel corners. Before the completion of the workbench is still far away, only its preparation has turned out. Then boxes are made to store the tool, a place is prepared for fixing the vise and a stop bar is installed to perform the planing operation. wooden parts.
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As mentioned above, it is very important to correctly determine its height before manufacturing a locksmith's workbench. It is enough to go to the table, put your palms on the table top. If the posture is quite comfortable, then the height will be equal to the distance measured from the floor surface to the plane of the palms. Typically, a locksmith's workbench is made at the rate of one worker. The length of the tabletop in most cases is 1.5 m, its width reaches 80 cm.
When choosing a place, you should always try to position the workbench so that there is a light source nearby, electrical outlets are installed.
For the manufacture of countertops, you can use dry raw boards. They should not be wet, otherwise they may lead. The maximum board thickness is 60 mm. Each board is prepared in a certain length, in accordance with the size of the table. In addition, such boards can later be used for the production of shelves where tools will be stored.
To get started, you will need a sheet of stainless steel, usually 2mm thick. It is designed to close the wooden working surface. To make the sides, the function of which is to protect against flying sparks during the operation of the grinder, three strips are made, the material is the same sheet. One strip is made with a length equal to the size of the countertop, and the remaining two - its width.
It's no secret that a well-equipped workplace is the key to successful plumbing, electromechanical or installation work. The main subject in the garage or workshop, around which everything is arranged work zone, is a workbench. This desktop must have the necessary functionality, be durable and reliable. Buying a finished product in a distribution network can result in a tidy sum, so it's better to make it yourself. This will make it possible not only to save money, but also to get a garage table in strict accordance with the requests for functionality and placement.
Workbench with your own hands. How to do?
Below we will tell you how to make a wooden or metal workbench with your own hands. The presented designs do not require the use of any scarce parts or the use of expensive equipment, and during the installation process, you can get by with minimal carpentry and locksmith skills.
Making a workbench with your own hands (from wood)
Making a carpentry workbench with your own hands has a lot of advantages, which are that you can pre-arrange the locations of the vise and other devices, consider the number and location of drawers, etc.
Necessary tools and materials
To make your own workbench, you need to prepare the following tools:
- electric jigsaw or a hacksaw;
- electric drill and a set of drills for wood and metal;
- joiner's square;
- roulette;
- bubble level;
- set of wrenches.
- When stocking up on materials, be sure to pay attention that the wooden parts do not have cracks and knots. To get started, you will need:
- bars for support legs 100x100 mm;
- two plywood sheets with a thickness of at least 20 mm (OSB can be used). In this case, one sheet will go to the table top, and the other to the bottom shelf.
- boards 50x150 mm, from which the frame will be mounted;
- bolts (it is best to use furniture ones, with a square part that prevents them from rotating in wooden parts);
- washers and nuts;
- self-tapping screws.
To facilitate assembly and avoid mistakes when cutting material, it is better to make drawings of a workbench and indicate the dimensions of each part on it.
DIY workbench drawings
Workbench with your own hands. Step-by-step instruction
First of all, you need to make upper frame underframe. To do this, in accordance with the drawing, boards of the desired length are sawn off.
Using self-tapping screws, long and short parts are fastened in such a way as to obtain a rectangular frame. After that, measure the distance to its middle along the long side, where the spacer bar is installed. In its capacity, the same board 50x150 mm is used, which is attached to the frame from both ends with self-tapping screws.
Workbench made of wood with your own hands. Photo
Support legs a workbench is made from 6 identical bars. For their fastening to the upper frame, long bolts with nuts and washers are used. To mount the support, the bar is placed in the corner of the frame and two holes are drilled. through holes through the leg and side board. Then the connections are tightened using bolts with nuts.
To achieve the necessary rigidity of the structure, the lower boards are mounted. By the way, these same details will serve as the basis bottom shelf. To do this, in full accordance with the drawings of the workbench, saw off 4 wooden parts with a section of 50x150 mm.
To fix the bottom boards, measure 30 cm from the edge of each support. At this height, one piece is attached to the three rear legs of the structure, and from the front board is attached between the middle and side supports on the side where it will be installed additional shelf.
Two short boards are mounted at the same height on the sides of the workbench.
Using an electric jigsaw or hacksaw, parts are cut from OSB sheets or plywood for countertops. It is fixed flush to the top of the desktop with self-tapping screws. To protect the surface of the workbench from damage, a layer of hardboard is laid on top of the plywood, which, as it wears out, can be easily replaced with new material. To install the bottom shelf, measure the distance from the middle to the extreme legs. The material is cut to this size and with a jigsaw or a hacksaw in its corners cutouts are made under support legs. The fastening of the shield to the lower base is carried out similarly to the installation of the table top.
To obtain the stability of the frame structure, when attaching the supports and assembling the frame of the bench workbench, be sure to use joiner's square. After installing the workbench, bubble level check its horizontal position. If necessary, the level can be changed by placing small pieces of thin plywood under the legs.
Workbench with your own hands. Step-by-step instruction
After the assembly is completed, the workbench is impregnated with a special protective composition, varnished or painted.
Small workbench for home DIY
The design of the locksmith workbench proposed below will greatly facilitate locksmith and installation work not only in a small garage, but also on a balcony, in a corner of a utility room, etc. With all the functionality and convenience of a full-size desktop, it won't take up a lot of space and can fit a variety of tools and accessories in its drawers.
table top small workbench It is made of two sheets of plywood glued together with a thickness of at least 18 mm and has dimensions of 1500x600 mm. To strengthen the table top, it has an additional thickening at the edges with two layers of plywood sheet, which gives a thickness of 72 mm.
Considering that 18 mm thick plywood is not the cheapest material (the cost of one sheet is about 1000 rubles), you can save a little if you buy a full-size sheet with dimensions of 2440x1220 mm. Unfortunately, this material is not enough to make a reinforcing strip, which is located around the perimeter of the lid, so you will have to additionally look for a small piece of plywood sheet. Otherwise, the design of the countertop will have to be changed.
Starting to build a small carpentry workbench with your own hands, prepare the following tools and materials:
- a rule with a length of at least 2 m;
- Circular Saw;
- joiner's square;
- notched trowel with a tooth size of 2x2 or 3x3 mm. Can buy finished tool or make it yourself using a grinder;
- screwdriver or a set of screwdrivers;
- spanners;
- good wood glue, for example, "Moment Joiner"
- plywood 18mm thick;
- wooden beam 40x60 mm;
- self-tapping screws;
- bolts, nuts, washers.
In addition, for the independent manufacture of a workbench, you need to acquire good carpentry clamps, without which it will be problematic to glue plywood sheets. If quality tool it is not possible to purchase, you can use inexpensive Chinese clamps, which will need twice the amount.
The process of making a workbench with your own hands begins with lids, on which a strip 1520 mm long is cut from a sheet of plywood 2440 mm long. Sawing this part, they get elements measuring 1520x610 mm to reinforce the sides of the lid. Then the rule checks the plane plywood sheets, in order to orient them with a convex surface inward when gluing.
The next step will require maximum concentration and accuracy - within a couple of minutes you need to evenly distribute wood glue on the surface of one sheet of plywood. If you feel that a lack of experience will not give you the opportunity to cope with this work in such a short time, then use PVA furniture glue to connect wooden parts. It has no time limits and allows the application of a simple paint brush. Having prepared the clamps and boards in advance to distribute the load over the entire plane, lay the bottom sheet on three boards, and after applying the adhesive, cover it with the top plywood shield.
Having installed the pressure boards on top, tighten the structure with clamps, constantly controlling the flatness with the help of the rule. The place in the center of the tabletop cannot be pressed with a clamp, so it is left unloaded.
When gluing a shield from several sheets of plywood, you can do without clamps if you put the structure on flat surface and evenly press over the entire plane with some kind of load. After the glue dries, the clamps or the load are removed and proceed to the next step in the manufacture of the workbench with their own hands.
So that the tabletop has a strict geometric shape, when cutting it parquet you have to be very careful. A rule can be used as a guide rail for a saw. When cutting the tabletop to dimensions of 1500x600 mm, maintain 90 ° angles using a carpenter's square or using the factory corners left when cutting plywood as a template. Dissolve the remaining scraps of the plywood shield into strips 150 mm wide. You will need them to reinforce the tabletop around the perimeter, so glue them around the entire edge of the tabletop in two layers. In this case, the upper strips should overlap the joints of the lower pieces of plywood.
For the manufacture of underframe use a bar with a section of 40x60 mm. At the same time, the tsargs and prolegs are made of solid lumber, and the supports are glued from two segments and one whole beam. The height of the workbench is chosen taking into account your height, since when using it there should be no inconvenience and discomfort. In our case, the height of the workbench from the floor to the top surface of the tabletop is 900 mm.
Next, glue the legs and assemble two frames. In this case, it is important to observe the perpendicularity of the connections, since when deviating from right angle the geometry of the structure will be broken. It will be easier to achieve this condition if, even at the trimming stage, the angles of all parts are strictly at 90 °. In our workbench, the frame width is 900 mm and the height of the support legs is 830 mm. The gap from the floor to the bottom prong should be 150 mm.
After the glue has dried, the frames are mounted on the countertop and fastened with clamps. Then the legs are set strictly at an angle of 90 degrees to the bottom surface of the plywood shield and another set of prolegs and tsargs are cut out. For fixing the structure to the tabletop, self-tapping screws 8x120 mm are used.
You can increase the stability of the workbench if the prolegs and drawers are additionally fastened with the same self-tapping screws. Choosing a recess for the head of the hardware pen drill, ensure the aesthetics of the joints.
The workbench is almost ready. If desired, a box for storing tools can be made in its underframe.
Do-it-yourself metal workbench for the garage
The workbench made of steel has the necessary strength and reliability, which are required when working with metal products. Such a desktop can add functionality to any garage or workshop.
Materials and tools
To start making a workbench in the garage with your own hands, you should acquire the following locksmith tools:
- angle grinder with cutting and grinding discs;
- welding machine;
- building level;
- electric jigsaw;
- drill with a set of drills;
- screwdriver;
- measuring tool.
Do-it-yourself metal workbench drawings
Some of the materials that are needed for the workbench can be found in the garage, and the missing parts can be bought in the construction market. You will need:
- steel corners 50x50x4 and 40x40x2;
- profile pipe 60x40x2;
- steel strip 40x4 mm;
- steel sheets 2200x750x2 mm;
- boards 50 mm thick;
- 15mm plywood and drawer rails;
- metal screws and bolts.
Also, prepare the paint and rust converter to make the product look aesthetically pleasing and the metal to be protected from moisture.
Step-by-step instructions for making a metal workbench
cutting material. Cut into the frame profile pipe. The steel corner is used to strengthen the structure and edging the table top. The metal strip is needed as guides for the side panels and for the manufacture of drawer brackets.
Frame welding. From pipes 2200 and 750 mm long, connected in pairs, a rectangular tabletop frame is mounted. At the same time, it is taken into account that on top of the frame it will be necessary to weld the corners into which the boards of the working surface are laid. To reinforce the frame, pieces of steel pipes are welded every 400 mm as stiffeners.
How to make a workbench with your own hands from metal. Photo
Support legs 900 mm long are mounted along the edges of the table by welding, which are reinforced at the bottom with jumpers from a corner or a profile pipe.
On both sides, the frames of the drawers of the workbench are welded to the legs.
Corners for edging are installed on the frame of the tabletop, after which they are fixed with a welding joint.
From a corner with a length of 2200 mm and 4 corners with a length of 950 m, a crate of a power vertical panel for a tool is equipped.
The finished frame is strengthened steel bar brackets, which are welded to its sidewalls. For strengthening, 24 elements are required. Additionally, it is required to drill holes in each strip for mounting the side and rear plywood walls.
Plywood is cut into pieces for the manufacture of boxes, after which they are assembled using self-tapping screws. The number of boxes and their location depends on the specific needs and personal preferences of the owner.
After assembling the drawers, metal strips with holes for attaching the slide are welded to the sidewalls of the frame.
All welds and sharp corners they pass with a grinder with a peeling wheel installed, and the rusty sections of rolled metal are cleaned with a metal brush-nozzle.
The metal frame is treated with an anti-corrosion compound and painted with weather-resistant paint.
The boards are cut along the length of the countertop and placed in a frame from a corner. To prevent rotting and damage to wood by insects, the boards are treated antiseptic composition.
The lumber is placed in a prepared bed, leaving gaps of 2-3 mm between the wood and the metal to allow the wood to expand when it swells. After that, the boards are screwed with self-tapping screws.
The upper steel sheet is treated on both sides with a rust converter, and after drying, it is attached to wooden table top self-tapping screws.
They paint the drawers of the table and install them on the rails, and also attach the side and back plywood sheathing.
After the workbench is made, install a vice and more necessary equipment, attach hooks to accommodate the tool.
What is a workbench
The workbench is a table designed for work related to the manufacture and installation of products made of wood, metal and other materials. Often, workbenches are additionally equipped with equipment for fastening workpieces, drawers and shelves for storing tools and accessories. Depending on the intended purpose, carpentry and locksmith workbenches for working with wood and metal are distinguished, respectively. Work tables for workshops and garages can be single or multiple. Workbenches designed for one workplace have a width of up to 0.8 m and a length of up to 1.5 m. The dimensions of multi-seat locksmith tables increase according to the number of people working behind them. The distance of the working surface from the floor is usually 0.8 - 0.9 m, however, there are also designs with adjustable height. Workbenches are most often made of metal or wood, and their countertops are covered with sheets of plywood, hardboard, galvanized sheet, boards and other materials.
